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<servinfo
releasenbr="1"
update="original"
id="l80b0c97c"
><title
>PROPELLER SHAFT</title><servinfosub
><title
>VIBRATION</title><para
><ptxt
>Tires that are out-of-round, or wheels that are unbalanced, will cause a low frequency vibration.</ptxt></para><para
><ptxt
>Brake drums/rotors that are unbalanced will cause a harsh, low frequency vibration.</ptxt></para><para
><ptxt
>Driveline vibration can also result from loose or damaged engine mounts.</ptxt></para><para
><ptxt
>Propeller shaft vibration increases as the vehicle speed is increased. A vibration that occurs within a specific speed range is not usually caused by a propeller shaft being unbalanced. Defective
universal/CV joints, or an incorrect propeller shaft angle, are usually the cause of such a vibration.</ptxt></para><table
frame="all"
pgwide="1"
><title
>DRIVELINE VIBRATION </title><tgroup
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><row
><entry
valign="middle"
align="center"
><ptxt
>Drive Condition</ptxt></entry><entry
valign="middle"
align="center"
><ptxt
>Possible Cause</ptxt></entry><entry
valign="middle"
align="center"
><ptxt
>Correction</ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>Propeller Shaft Noise</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1) Undercoating or other foreign material on shaft.</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1) Clean exterior of shaft and wash with solvent.</ptxt></entry></row><row
><entry
valign="top"
align="left"
></entry><entry
valign="top"
align="left"
><ptxt
>2) Loose flange bolts.</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>2) Install new bolts and tighten to proper torque.</ptxt></entry></row><row
><entry
valign="top"
align="left"
></entry><entry
valign="top"
align="left"
><ptxt
>3) Loose or bent flange or excessive runout.</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>3) Install new flange.</ptxt></entry></row><row
><entry
valign="top"
align="left"
></entry><entry
valign="top"
align="left"
><ptxt
>4) Incorrect driveline angularity.</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>4) Measure and correct driveline angles.</ptxt></entry></row><row
><entry
valign="top"
align="left"
></entry><entry
valign="top"
align="left"
><ptxt
>5) Worn U-joint/CV bearings.</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>5) Install new propeller shaft.</ptxt></entry></row><row
><entry
valign="top"
align="left"
></entry><entry
valign="top"
align="left"
><ptxt
>6) Propeller shaft damaged or out of balance.</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>6) Install new propeller shaft.</ptxt></entry></row><row
><entry
valign="top"
align="left"
></entry><entry
valign="top"
align="left"
><ptxt
>7) Broken rear spring.</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>7) Install new rear spring.</ptxt></entry></row><row
><entry
valign="top"
align="left"
></entry><entry
valign="top"
align="left"
><ptxt
>8) Excessive runout or unbalanced condition.</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>8) Re-index propeller shaft, test, and evaluate.</ptxt></entry></row><row
><entry
valign="top"
align="left"
></entry><entry
valign="top"
align="left"
><ptxt
>9) Excessive drive pinion gear shaft runout.</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>9) Re-index propeller shaft and evaluate.</ptxt></entry></row><row
><entry
valign="top"
align="left"
></entry><entry
valign="top"
align="left"
><ptxt
>10) Excessive axle flange deflection.</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>10) Inspect and replace flange if necessary.</ptxt></entry></row><row
><entry
valign="top"
align="left"
></entry><entry
valign="top"
align="left"
><ptxt
>12) Excessive transfer case runout.</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>12) Inspect and repair as necessary.</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>Universal Joint /CV Noise</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1) Loose clamping bolts.</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1) Install new bolts and tighten to proper torque.</ptxt></entry></row></tbody></tgroup></table></servinfosub><servinfosub
><title
>BALANCE</title><figure
figtype="1-column-portrait-no-fig-id"
id="j1a29fe3013c4bbda17f951adb8968d3"
><graphic
graphicname="7a023ac3"
></graphic></figure><para
><ptxt
>If propeller shaft is suspected of being out of balance, use the following procedure.</ptxt></para><attention3
name="NOTE"
><ptxt
>Indexing propeller shaft 180 degrees relative to the yoke may eliminate some vibrations.</ptxt></attention3><s1
><ptxt
>Raise and support vehicle.</ptxt></s1><s1
><ptxt
>Clean all foreign material from the propeller shaft.</ptxt></s1><s1
><ptxt
>Inspect propeller shaft for missing balance weights, broken welds and bent areas. <emph
>If propeller shaft is bent, it must be replaced.</emph></ptxt></s1><s1
><ptxt
>Inspect universal joints/CV joints for wear.</ptxt></s1><s1
><ptxt
>Check propeller shaft bolt torques.</ptxt></s1><s1
><ptxt
>Remove wheels and install lug nuts to retain brake rotors.</ptxt></s1><s1
><ptxt
>Mark and number the shaft six inches from the pinion flange end at four positions 90 degrees apart.</ptxt></s1><s1
><ptxt
>Run and accelerate vehicle until vibration occurs. Note at what speed the vibration occurred. Stop the engine.</ptxt></s1><s1
><ptxt
>Install a screw clamp at position (1).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="p4fd4760bf4b458bba9da7b6b19d76b4"
><graphic
graphicname="7a023ac4"
></graphic></figure><s1
><ptxt
>Start engine and check vibration. If there is little or no change move the clamp to the next positions and repeat vibration test.</ptxt></s1><attention3
name="NOTE"
><ptxt
>If there is no difference in vibration at this positions, the vibration may not be the propeller shaft.</ptxt></attention3><s1
><ptxt
>If vibration decreased, install a second clamp (1) and repeat the test.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="p613ae47776140239b382864e44969f8"
><graphic
graphicname="7a023ac5"
></graphic></figure><s1
><ptxt
>If additional clamp causes an additional vibration, separate the clamps 1/2 inch (1) above and below the mark. Repeat the vibration test .</ptxt></s1><s1
><ptxt
>Increase distance between the clamp screws (1) (2) and repeat test, until the least amount of vibration is noticed. Bend the slack end of the clamps so screws will not loosen.</ptxt></s1><s1
><ptxt
>If vibration remains unacceptable, repeat the procedure to the front end of the propeller shaft.<symbol
name="skip"
></symbol></ptxt></s1></servinfosub><servinfosub
><title
>RUNOUT</title><s1
><ptxt
>Remove dirt, rust, paint, and undercoating from the propeller shaft surface where the dial indicator will contact the shaft.</ptxt></s1><s1
><ptxt
>The dial indicator must be installed perpendicular to the shaft surface.</ptxt></s1><s1
><ptxt
>Measure runout at the center and ends of the shaft sufficiently far away from weld areas to ensure that the effects of the weld process will not enter into the measurements.</ptxt></s1><s1
><ptxt
>Refer to Runout Specifications chart.</ptxt></s1><s1
><ptxt
>If the propeller shaft runout is out of specification, remove the propeller shaft, index the shaft 180°, and re-install the propeller shaft. Measure shaft runout again.</ptxt></s1><s1
><ptxt
>If the propeller shaft runout is now within specifications, mark the shaft and yokes for proper orientation.</ptxt></s1><s1
><ptxt
>If the propeller shaft runout is not within specifications, verify that the runout of the transmission/transfer case and axle are within specifications. Correct as necessary and re-measure propeller
shaft runout.</ptxt></s1><s1
><ptxt
>Replace the propeller shaft if the runout still exceeds the limits.</ptxt></s1><table
frame="all"
><title
>RUNOUT SPECIFICATIONS</title><tgroup
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><row
><entry
valign="top"
align="left"
><ptxt
>Front of Shaft</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>0.020 in. (0.50 mm)</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>Center of Shaft</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>0.025 in. (0.63 mm)</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>Rear of Shaft</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>0.020 in. (0.50 mm)</ptxt></entry></row><row
><entry
valign="top"
align="left"
colspan="2"
><attention3
name="NOTE"
><ptxt
>Measure front/rear runout approximately 3 inches (76 mm) from the weld seam at each end of the shaft tube for tube lengths over 30 inches. For tube lengths under 30 inches,
the maximum allowed runout is 0.020 in. (0.50 mm) for the full length of the tube.</ptxt></attention3></entry></row></tbody></tgroup></table></servinfosub></servinfo>