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<servinfo
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update="original"
id="l80b20f8b"
><title
>ACCESSORY DRIVE BELT</title><servinfosub
><title
>VISUAL DIAGNOSIS</title><figure
figtype="1-column-portrait-no-fig-id"
id="id193612307"
><graphic
graphicname="7a028e45"
></graphic></figure><para
><ptxt
>When diagnosing serpentine accessory drive belts, small cracks that run across the ribbed surface of the belt from rib to rib (1), are considered normal. These are not a reason to replace the
belt. However, cracks running along a rib (not across) (2) are <emph
>not</emph> normal. Any belt with cracks running along a rib must be replaced. Also replace the belt if it has excessive wear, frayed
cords or severe glazing.</ptxt></para><para
><ptxt
>Refer to the <intxref
refid="a9534c24906e4799a503fd11fad89fec"
>ACCESSORY DRIVE BELT DIAGNOSIS CHART</intxref> for further belt diagnosis.<symbol
name="skip"
></symbol></ptxt></para></servinfosub><servinfosub
><title
>NOISE DIAGNOSIS</title><para
><ptxt
>Noises generated by the accessory drive belt are most noticeable at idle. Before replacing a belt to resolve a noise condition, inspect all of the accessory drive pulleys for alignment, glazing,
or excessive end play. <symbol
name="skip"
></symbol></ptxt></para></servinfosub><table
frame="all"
pgwide="1"
id="a9534c24906e4799a503fd11fad89fec"
><title
>ACCESSORY DRIVE BELT DIAGNOSIS CHART</title><tgroup
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column-number="3"
column-width="proportional-column-width(176)"
></table-column><thead
><row
><entry
valign="middle"
align="center"
><ptxt
><emph
>CONDITION</emph></ptxt></entry><entry
valign="middle"
align="center"
><ptxt
><emph
>POSSIBLE CAUSES</emph></ptxt></entry><entry
valign="middle"
align="center"
><ptxt
><emph
>CORRECTION</emph></ptxt></entry></row></thead><tbody
><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
valign="top"
align="left"
rowspan="2"
><ptxt
>RIB CHUNKING (One or more ribs has separated from belt body)</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Foreign objects imbedded in pulley grooves.</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Remove foreign objects from pulley grooves. Replace belt.</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>2. Installation damage</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>2. Replace belt</ptxt></entry><entry
></entry></row><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
valign="top"
align="left"
rowspan="5"
><ptxt
>RIB OR BELT WEAR</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Pulley misaligned</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Align pulley(s)</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>2. Abrasive environment</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>2. Clean pulley(s). Replace belt if necessary</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>3. Rusted pulley(s)</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>3. Clean rust from pulley(s)</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>4. Sharp or jagged pulley groove tips</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>4. Replace pulley. Inspect belt.</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>5. Belt rubber deteriorated</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>5. Replace belt</ptxt></entry><entry
></entry></row><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
valign="top"
align="left"
rowspan="4"
><ptxt
>BELT SLIPS</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Belt slipping because of insufficient tension</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Adjust tension (2.5L)</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>2. Belt or pulley exposed to substance that has reduced friction (belt dressing, oil, ethylene glycol)</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>2. Replace belt and clean pulleys</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>3. Driven component bearing failure (seizure)</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>3. Replace faulty component or bearing</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>4. Belt glazed or hardened from heat and excessive slippage</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>4. Replace belt.</ptxt></entry><entry
></entry></row><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
valign="top"
align="left"
rowspan="2"
><ptxt
>LONGITUDAL BELT CRACKING</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Belt has mistracked from pulley groove</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Replace belt</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>2. Pulley groove tip has worn away rubber to tensile member</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>2. Replace belt</ptxt></entry><entry
></entry></row><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
valign="top"
align="left"
rowspan="5"
><ptxt
>"GROOVE JUMPING" </ptxt><ptxt
>(Belt does not maintain correct position on pulley)</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Belt tension either too low or too high</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Replace accessory drive belt tensioner <extxref
document="SOFTLINK"
extrefid="0701001370"
>(Refer to 7 - COOLING/ACCESSORY DRIVE/BELT TENSIONERS - REMOVAL)</extxref></ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>2. Pulley(s) not within design tolerance</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>2. Replace pulley(s)</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>3. Foreign object(s) in grooves</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>3. Remove foreign objects from grooves</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>4. Pulley misalignment</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>4. Align component</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>5. Belt cordline is broken</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>5. Replace belt</ptxt></entry><entry
></entry></row><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
valign="top"
align="left"
rowspan="4"
><ptxt
>BELT BROKEN </ptxt><ptxt
> (Note: Identify and correct problem before new belt is installed)</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Excessive tension</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Replace belt and adjust tension to specification</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>2. Tensile member damaged during belt installation</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>2. Replace belt</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>3. Severe misalignment</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>3. Align pulley(s)</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>4. Bracket, pulley, or bearing failure</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>4. Replace defective component and belt</ptxt></entry><entry
></entry></row><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
valign="top"
align="left"
rowspan="6"
><ptxt
>NOISE (Objectionable squeal, squeak, or rumble is heard or felt while drive belt is in operation)</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Belt slippage</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Replace accessory drive belt tensioner <extxref
document="SOFTLINK"
extrefid="0701001370"
>(Refer to 7 - COOLING/ACCESSORY DRIVE/BELT TENSIONERS - REMOVAL)</extxref></ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>2. Bearing noise</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>2. Locate and repair</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>3. Belt misalignment</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>3. Align belt/pulley(s)</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>4. Belt to pulley mismatch</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>4. Install correct belt</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>5. Driven component induced vibration</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>5. Locate defective driven component and repair</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>6. System resonant frequency induced vibration</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>6. Vary belt tension within specifications.</ptxt></entry><entry
></entry></row><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
valign="top"
align="left"
rowspan="3"
><ptxt
>TENSION SHEETING FABRIC FAILURE </ptxt><ptxt
> (Woven fabric on outside, circumference of belt has cracked or separated from body of belt)</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Tension sheeting contacting stationary object</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Correct rubbing condition</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>2. Excessive heat causing woven fabric to age</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>2. Replace belt</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>3. Tension sheeting splice has fractured</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>3. Replace belt</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
rowspan="4"
><ptxt
>CORD EDGE FAILURE</ptxt><ptxt
>(Tensile member exposed at edges of belt or separated from belt body)</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Excessive tension</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Replace accessory drive belt tensioner <extxref
document="SOFTLINK"
extrefid="0701001370"
>(Refer to 7 - COOLING/ACCESSORY DRIVE/BELT TENSIONERS - REMOVAL)</extxref></ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>2. Belt contacting stationary object</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>2. Replace belt</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>3. Pulley(s) out of tolerance</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>3. Replace pulley</ptxt></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>4. Insufficient adhesion between tensile member and rubber matrix</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>4. Replace belt and adjust tension to specifications</ptxt></entry><entry
></entry></row></tbody></tgroup></table></servinfo>