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<servinfo
releasenbr="1"
update="original"
id="b5f888366f174b41b882330a483f5c29"
><title
>P0116–ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT PERFORMANCE</title><figure
figtype="2-column-portrait-no-fig-id"
id="bd465da6c74b47a792fb921b83bb17f0"
><graphic
graphicname="7a0338dc"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph>.</ptxt></para><diagnostic
type="condition"
><title
>Theory of Operation</title><condition
><para
><ptxt
>Engine Coolant Temperature Sensor performance looks at the outputs of three temperature sensors and compares them under cold start conditions. Following a start to run delay time, the outputs
of the ambient, engine coolant, and intake air temperature sensors will be compared. If the intake air and ambient air temperature sensors agree and the engine coolant temperature does not agree, the engine
coolant temperature sensor is declared as irrational.</ptxt></para><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>The engine off time is greater than 480 minutes. Ambient Temperature if greater than 4 <?Pub _font FamName="Arial Unicode MS"?>°<?Pub /_font?>C (38 <?Pub _font FamName="Arial Unicode MS"?>°<?Pub /_font?>F).</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>After a calibrated amount of cool down time the PCM compares the ECT Sensor, IAT Sensor, and the Ambient Air Temp Sensor values. If the ECT Sensor value is not within 10<?Pub _font FamName="Arial Unicode MS"?>°<?Pub /_font?>C
(50<?Pub _font FamName="Arial Unicode MS"?>°<?Pub /_font?>F) of the other two temperature sensors. Two Trip Fault. Three good trips to turn off the MIL. ETC light will illuminate.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>EXCESSIVE RESISTANCE IN THE (K2) ECT SIGNAL CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>EXCESSIVE RESISTANCE IN THE (K900) SENSOR GROUND CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ECT SENSOR</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>PCM</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding.<extxref
document="SOFTLINK"
extrefid="0900000030"
> (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref>.</emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
id="gb19fb6a6ab64bd6b6046c9da1725866"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>ACTIVE DTC</emph></ptxt></spec><test1
><ptxt
>Start the engine.</ptxt></test1><test1
><ptxt
>Allow the engine to reach normal operating temperature.</ptxt></test1><test1
><ptxt
>With a scan tool, select View DTCs.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>It may be necessary to drive the vehicle to meet the conditions to set this DTC, try to repeat the conditions in which the fault originally set by reviewing the Freeze
Frame data.</ptxt></attention3></test1><question
>Is the DTC Active or Pending at this time?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="h5f4cf52b93b4c6ab80a5780516dffec"
>2</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the INTERMITTENT CONDITION Diagnostic Procedure.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="h5f4cf52b93b4c6ab80a5780516dffec"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>ECT SENSOR VOLTAGE ABOVE 4.6 VOLTS</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the ECT Sensor harness connector.</ptxt></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With a scan tool, read the ECT voltage.</ptxt></test1><question
>Is the voltage above 4.6 volts?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="ld7e55f47be9467da34cb5a590eae784"
>3</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="g5bf6904bcda49ca83f26c00450ad171"
>4</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ld7e55f47be9467da34cb5a590eae784"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>ECT SENSOR</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="pdef5f08a27e4a2eb0e834cd51b959b4"
><graphic
graphicname="7a0338dd"
></graphic></figure><test1
><ptxt
>Connect a jumper wire between the (K2) ECT Signal circuit and the (K900) Sensor ground circuit in the ECT Sensor harness connector.</ptxt></test1><test1
><ptxt
>With a scan tool, read the ECT voltage.</ptxt></test1><question
>Is the voltage below 1.0 volt with the jumper wire installed?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the ECT Sensor.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="g5bf6904bcda49ca83f26c00450ad171"
>4</intxref></ptxt><attention3
name="NOTE"
><ptxt
>Remove the jumper wire before continuing. <symbol
name="SKIP"
></symbol></ptxt></attention3></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="g5bf6904bcda49ca83f26c00450ad171"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>EXCESSIVE RESISTANCE IN THE (K2) ECT SIGNAL CIRCUIT</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the C2 PCM harness connector.</ptxt></test1><test1
><attention2
name="CAUTION"
><ptxt
>Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install Miller
Special Tool #8815 and #8815-1 to perform diagnosis.</ptxt></attention2></test1><test1
><ptxt
>Using a voltmeter perform a voltage drop test. Backprobe the (K2) ECT Signal circuit at the ECT Sensor harness connector and probe the appropriate terminal of the special tool #8815. Make
sure the voltmeter leads are connected so a positive polarity is displayed on the voltmeter.</ptxt></test1><test1
><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure
to follow these instructions can result in personal injury or death.</ptxt></attention1></test1><test1
><ptxt
>Start the engine and allow it to reach normal operating temperature.</ptxt></test1><test1
><ptxt
>Monitor the voltmeter.</ptxt></test1><question
>Is the voltage below 0.5 of a volt?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="adf2497377bf405eb0d7e5c2f7c3af9a"
>5</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the open in the (K2) ECT Signal circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="adf2497377bf405eb0d7e5c2f7c3af9a"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>EXCESSIVE RESISTANCE IN THE (K900) SENSOR GROUND CIRCUIT</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Move the voltmeter leads to backprobe the (K900) Sensor Ground circuit at the ECT Sensor harness connector and to probe the appropriate terminal of the special tool #8815. Make sure the voltmeter
leads are connected so a positive polarity is indicated on the voltmeter.</ptxt></test1><test1
><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure
to follow these instructions can result in personal injury or death.</ptxt></attention1></test1><test1
><ptxt
>Start the engine and allow it to reach normal operating temperature.</ptxt></test1><test1
><ptxt
>Monitor the voltmeter.</ptxt></test1><question
>Is the voltage below 0.5 of a volt?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="c97366868efc43a1bbbb44561638681a"
>6</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the open in the (K900) Sensor ground circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="c97366868efc43a1bbbb44561638681a"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>PCM</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal push out. Repair as necessary.</ptxt></attention3><test1
><ptxt
>Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and Ground circuits.</ptxt></test1><question
>Were there any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace and program the Powertrain Control Module per Service Information.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>