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<servinfo
releasenbr="1"
update="original"
id="i73031d3b1684d088b7293c2b6054329"
><title
>P0135-O2 SENSOR 1/1 HEATER PERFORMANCE</title><figure
figtype="2-column-portrait-no-fig-id"
id="aba6358ae8054a06b131b699ba74ec0e"
><graphic
graphicname="7a0338cc"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph>.</ptxt></para><diagnostic
type="condition"
><title
>Theory of Operation</title><condition
><para
><ptxt
>This diagnostic provides a continuous check of the O2 heater circuit during operation. The heater circuit is momentarily disabled to allow a resistance measurement to be taken to infer heater
temperature. The current delivery to the heater is duty cycled to maintain a specific target temperature. The error from the target temperature is continuously monitored to assess heater performance.</ptxt></para><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>Engine running and heater duty cycle greater than 0%. Battery voltage greater than 11.0 volts.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>No sensor output is received when the PCM powers up the sensor heater. Two trip fault. Three good trips to turn off the MIL.</ptxt></para></item></list1><table
><tgroup
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border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>(K99) O2 1/1 HEATER CONTROL CIRCUIT OPEN</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(Z906) O2 1/1 HEATER GROUND CIRCUIT OPEN</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>O2 SENSOR</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>PCM</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. <extxref
document="SOFTLINK"
extrefid="0900000030"
> (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref>.</emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="e768aec0b7314590be4052444fd69c78"
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>O2 SENSOR HEATER OPERATION</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>Wait a minimum of 8 minutes to allow the O2 Sensor to cool down before continuing the test. Allow the O2 Sensor voltage to stabilize between 4.6 and 5.0 volts.</ptxt></attention3></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With a scan tool, actuate the O2 Heater Test.</ptxt></test1><test1
><ptxt
>With the scan tool, monitor 1/1 O2 Sensor voltage for at least 2 minutes.</ptxt></test1><question
>Does the voltage stay above 4.5 volts?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="fbb6b3583d184ab3ba8eeb1d4cff1929"
>2</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the INTERMITTENT CONDITION Diagnostic Procedure.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="fbb6b3583d184ab3ba8eeb1d4cff1929"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>O2 SENSOR HEATER ELEMENT</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>Allow the O2 sensor to cool down to room temperature.</ptxt></attention3></test1><test1
><ptxt
>Disconnect the O2 Sensor harness connector.</ptxt></test1><test1
><ptxt
>Measure the resistance of the O2 Heater Element across the 1/1 O2 Sensor connector between the O2 Heater Control terminal and the Heater ground terminal.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>O2 Heater Element resistance values should be measured at 70°F (21.1°C). The resistance value will vary with different temperature values.</ptxt></attention3></test1><question
>Is the resistance of the O2 Sensor Heater Element between 2.0 and 30.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="d6ab0b3badd14266b19c88c34bc28174"
>3</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the O2 Sensor.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="d6ab0b3badd14266b19c88c34bc28174"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>(K99) O2 1/1 HEATER CONTROL CIRCUIT OPEN </emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="jf080964970f457f8429ba8629d04ae8"
><graphic
graphicname="7a025745"
></graphic></figure><test1
><ptxt
>Disconnect the C2 PCM harness connector.</ptxt></test1><test1
><attention2
name="CAUTION"
><ptxt
>Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install Miller
Special Tool #8815 to perform diagnosis.</ptxt></attention2></test1><test1
><ptxt
>Measure the resistance of the (K99) O2 1/1 Heater Control circuit from the O2 harness connector to the appropriate terminal of special tool #8815.</ptxt></test1><question
>Is the resistance below 0.5 of an ohm?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="h32555857a724e68855946914f561005"
>4</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the excessive resistance in the (K99) O2 1/1 Heater Control circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="h32555857a724e68855946914f561005"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>(Z906) O2 1/1 HEATER GROUND CIRCUIT OPEN</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="k59438dcf9904b1ba16789a1520e9053"
><graphic
graphicname="7a02571e"
></graphic></figure><test1
><ptxt
>Measure the resistance between ground and the (Z906) O2 1/1 Heater ground circuit in the O2 Sensor harness connector.</ptxt></test1><question
>Is the resistance below 0.5 of an ohm?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="f4a8a5ffe5fc4aa48dc704d20ad7df9e"
>5</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the excessive resistance in the (Z906) O2 1/1 Heater ground circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="f4a8a5ffe5fc4aa48dc704d20ad7df9e"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>PCM</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal push out. Repair as necessary.</ptxt></attention3><test1
><ptxt
>Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and Ground circuits.</ptxt></test1><question
>Were there any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace and program the Powertrain Control Module per Service Information.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>