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<?xml-stylesheet type="text/xsl" href="./twl_formatc.xsl"?>
<servinfo
releasenbr="1"
update="original"
id="b3c85b87815946abaa48c6d35260a7dc"
><title
>P0339-CRANKSHAFT POSITION SENSOR INTERMITTENT</title><figure
figtype="2-column-portrait-no-fig-id"
id="l620223f0ddf4a53b4cd48b2c0bdff03"
><graphic
graphicname="7a0338cb"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph>.</ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>While cranking the engine and with the engine running.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>When the CKP Sensor failure counter reaches 20. One Trip Fault. Three good trips to turn off the MIL.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>(F855) 5-VOLT SUPPLY CIRCUIT OPEN</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(F855) 5-VOLT SUPPLY CIRCUIT SHORTED TO GROUND</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K24) CKP SIGNAL CIRCUIT SHORTED TO BATTERY VOLTAGE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K24) CKP SIGNAL CIRCUIT OPEN</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K24) CKP SIGNAL CIRCUIT SHORTED TO GROUND</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K24) CKP SIGNAL CIRCUIT SHORTED TO THE (F855) 5-VOLT SUPPLY CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>CRANKSHAFT POSITION SENSOR</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>TONE WHEEL/PULSE RING</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>PCM</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. <extxref
document="SOFTLINK"
extrefid="0900000030"
> (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref>.</emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>ACTIVE DTC</emph></ptxt></spec><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With a scan tool, select View DTCs.</ptxt></test1><question
>Is the DTC active at this time?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="lbcb68ef543546a5ad3763bed17770cb"
>2</intxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the INTERMITTENT CONDITION Diagnostic Procedure.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="lbcb68ef543546a5ad3763bed17770cb"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>CHECKING CRANKSHAFT POSITION SENSOR SIGNAL WITH A LAB SCOPE</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>With a lab scope probe and the Miller special tool #6801, backprobe the (K24) CKP Signal circuit in the Sensor harness connector.</ptxt></test1><test1
><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure
to follow these instructions can result in personal injury or death. </ptxt></attention1></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>Observe the lab scope screen.</ptxt></test1><test1
><ptxt
>Start the engine.</ptxt></test1><test1
><ptxt
>Observe the lab scope screen.</ptxt></test1><question
>Are there any irregular or missing signals?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="ea71a4607d6a405a88cc4a279677dbc3"
>3</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="b58fdc60a8f74440a9ca4932c25abd04"
>8</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ea71a4607d6a405a88cc4a279677dbc3"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>WIRE HARNESS INSPECTION</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Visually inspect the related wire harness including the ground circuit. Look for any chafed, pierced, pinched, or partially broken wires.</ptxt></test1><test1
><ptxt
>Visually inspect the related wire harness connectors. Look for broken, bent, pushed out, or corroded terminals.</ptxt></test1><test1
><ptxt
>Make sure the Crankshaft Position Sensor and the Camshaft Position Sensor are properly installed and the mounting bolt(s) are torqued to the proper specification.</ptxt></test1><test1
><ptxt
>Refer to any TSBs that may apply.</ptxt></test1><question
>Were any of the above conditions present?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="k16e8f4f4b26475690920c754edb538d"
>4</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="k16e8f4f4b26475690920c754edb538d"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>(F855) 5-VOLT SUPPLY CIRCUIT OPEN OR SHORTED TO GROUND</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="j0f064000dfc4ed885b5279c6928dd60"
><graphic
graphicname="7a03390f"
></graphic></figure><test1
><ptxt
>Disconnect the CKP Sensor connector.</ptxt></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>Measure the voltage on the (F855) 5-volt Supply circuit in the Sensor harness connector.</ptxt></test1><question
>Is the voltage between 4.5 and 5.2 volts?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="ha883eb18e0f4b3a833c6cfdd9935ae4"
>5</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the open or short to ground in the (F855) 5-volt Supply circuit. Use Miller special tool #8815 when checking for an open circuit to prevent PCM harness
connector terminal damage.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ha883eb18e0f4b3a833c6cfdd9935ae4"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>TONE WHEEL/FLEX PLATE INSPECTION</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Carefully disconnect the Negative Battery (Ground) cable.</ptxt></test1><test1
><ptxt
>Remove the Crankshaft Position Sensor.</ptxt></test1><test1
><ptxt
>Inspect the Tone Wheel/Flex Plate slots for damage, foreign material, or excessive movement.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair or replace the Tone Wheel/Flex Plate as necessary.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="he54fde373714e079cde51a572382bcd"
>6</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="he54fde373714e079cde51a572382bcd"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>CHECKING CAMSHAFT POSITION SENSOR SIGNAL WITH A LAB SCOPE</emph></ptxt></spec><test1
><ptxt
>Install the CKP Sensor and connect the battery cable.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>An intermittent condition in the Cam Position Sensor can cause the P0339 to set.</ptxt></attention3></test1><test1
><ptxt
>With the a lab scope probe and the Miller special tool #6801, backprobe the (K44) CMP Signal circuit in the Sensor harness connector.</ptxt></test1><test1
><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure
to follow these instructions can result in personal injury or death. </ptxt></attention1></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>Wiggle the related wire harness and lightly tap on the Cam Position Sensor.</ptxt></test1><test1
><ptxt
>Observe the lab scope screen.</ptxt></test1><test1
><ptxt
>Start the engine.</ptxt></test1><test1
><ptxt
>Observe the lab scope screen.</ptxt></test1><question
>Are there any irregular or missing signals?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the Cam Position Sensor.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="a0677b0bdfe94be0a0ea1cf44f4c1463"
>7</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 7------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="a0677b0bdfe94be0a0ea1cf44f4c1463"
><spec
><ptxt
><testno><emph>7.</emph></testno> <emph
>CRANKSHAFT POSITION SENSOR</emph></ptxt></spec><question
>If there are no possible causes remaining, view repair.</question><result
>Repair</result><action
><list1
><item
><ptxt
>Replace the Crankshaft Position Sensor.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 8------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="b58fdc60a8f74440a9ca4932c25abd04"
><spec
><ptxt
><testno><emph>8.</emph></testno> <emph
>(K24) CKP SIGNAL CIRCUIT SHORTED TO BATTERY VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="h6b45c2ce5064ff2ac8376b26ecdf90f"
><graphic
graphicname="7a033910"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the C2 PCM harness connector.</ptxt></test1><test1
><ptxt
>Disconnect the CKP Sensor harness connector.</ptxt></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>Measure the voltage on the (K24) CKP Signal circuit in the Sensor harness connector.</ptxt></test1><test1
><ptxt
>Wiggle the related wire harness while taking this measurement.</ptxt></test1><question
>Is the voltage above 0 volts?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the short to battery voltage in the (K24) CKP Signal circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="b3f1ca823a2a44788c06e54ec4fc2f5c"
>9</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 9------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="b3f1ca823a2a44788c06e54ec4fc2f5c"
><spec
><ptxt
><testno><emph>9.</emph></testno> <emph
>(K24) CKP SIGNAL CIRCUIT OPEN</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="j08389747729441398d4eb3be6b20388"
><graphic
graphicname="7a033913"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><attention2
name="CAUTION"
><ptxt
>Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install Miller
Special Tool #8815 to perform diagnosis.</ptxt></attention2></test1><test1
><ptxt
>Measure the resistance in the (K24) CKP Signal circuit from the CKP harness connector to the appropriate terminal of special tool #8815.</ptxt></test1><test1
><ptxt
>Wiggle the wire harness while taking this measurement.</ptxt></test1><question
>Is the resistance below 1.0 ohm?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="j81fff5698074e23a94f61ac2fec23c8"
>10</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the excessive resistance in the (K24) CKP Signal circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 10------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="j81fff5698074e23a94f61ac2fec23c8"
><spec
><ptxt
><testno><emph>10.</emph></testno> <emph
>(K24) CKP SIGNAL CIRCUIT SHORTED TO GROUND</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="k2d04c2aa50b4123a8569a2d0f0e27d7"
><graphic
graphicname="7a033914"
></graphic></figure><test1
><ptxt
>Measure the resistance between ground and the (K24) CKP Signal circuit in the CKP Sensor harness connector.</ptxt></test1><test1
><ptxt
>Wiggle the related wire harness while monitoring the resistance value.</ptxt></test1><question
>Does the resistance ever drop below 100 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the short to ground in the (K24) Signal circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="k880237ee7794dedb7e9ad9689a74537"
>11</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 11------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="k880237ee7794dedb7e9ad9689a74537"
><spec
><ptxt
><testno><emph>11.</emph></testno> <emph
>(K24) CKP SIGNAL CIRCUIT SHORTED TO THE (F855) 5-VOLT SUPPLY CIRCUIT</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="o958ecf12ccd4ab696d33a88164fde96"
><graphic
graphicname="7a033912"
></graphic></figure><test1
><ptxt
>Measure the resistance between the (F855) 5-volt Supply circuit and the (K24) CKP Signal circuit in the CKP harness connector.</ptxt></test1><test1
><ptxt
>Wiggle the related wire harness while taking this measurement.</ptxt></test1><question
>Is the resistance below 5.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the short between the (F855) 5-volt Supply circuit and the (K24) CKP Signal circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="p22b87c77bd84c46ace2e41e5f44213e"
>12</intxref> <symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 12------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="p22b87c77bd84c46ace2e41e5f44213e"
><spec
><ptxt
><testno><emph>12.</emph></testno> <emph
>PCM</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal push out. Repair as necessary.</ptxt></attention3><test1
><ptxt
>Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and Ground circuits.</ptxt></test1><question
>Were there any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace and program the Powertrain Control Module per Service Information.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>