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<servinfo
releasenbr="1"
update="original"
id="m654e8db228b480da61d2a701b26958d"
><title
>P0441-EVAP PURGE SYSTEM PERFORMANCE</title><figure
figtype="2-column-portrait-no-fig-id"
id="id2ab9772faf4ed08068c2010a7aeba4"
><graphic
graphicname="7a033923"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph>.</ptxt></para><diagnostic
type="condition"
><title
>Theory of Operation</title><condition
><para
><ptxt
>The Evap Purge Monitor tests the integrity of the hoses/tube between the throttle body/intake and the fuel tank. The monitor is a two stage test and runs only after the Evap system passes the
small leak test. Stage one is non-intrusive. The PCM monitors the purge vapor ratio and the ESM switch closed ratio. If the purge vapor ratio is above a calculated value, the monitor passes. If the ESM
switch closed ratio is greater than calculated value when purge flow is greater than a minimum value, the monitor passes. Stage two is an intrusive test and runs only if stage one does not pass. The PCM
commands the purge solenoid to flow at a specified rate to force the purge vapor ratio to update. The ratio is compared to a calibrated specification. If it is less than specified, a one trip failure is
recorded. This test can detect if the purge hose is off, obstructed, or the purge valve is not operational.</ptxt></para><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>With the engine running, after the Evap System small leak test has passed.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>If the PCM detects that the purge vapor ratio and the ESM switch closed ratio are below a calculated value, the PCM commands the purge solenoid to flow at a specified rate to update the purge vapor
ratio. If the ratio remains below a specified value, a one trip failure is recorded. Two Trip Fault. Three good trips to turn off the MIL.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="hidden"
align="from-table-column(text-align)"
><ptxt
>EVAP PURGE SOLENOID VACUUM SUPPLY</ptxt></entry></row><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="hidden"
align="from-table-column(text-align)"
><ptxt
>EVAP PURGE HOSE/TUBE OBSTRUCTION</ptxt></entry></row><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="hidden"
align="from-table-column(text-align)"
><ptxt
>EVAP PURGE SOLENOID</ptxt></entry></row><row
><entry
align="from-table-column(text-align)"
><ptxt
>PCM</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. <extxref
document="SOFTLINK"
extrefid="0900000030"
> (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref>.</emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="c8dfe33ee06541fa87d2614e0b032b10"
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>VEHICLE HISTORY AND SERVICE BULLETIN INVESTIGATION</emph></ptxt></spec><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With a scan tool, select View DTCs. Record the Freeze Frame data if any DTCs are present.</ptxt></test1><test1
><ptxt
>Whether or not any DTC(s) are Active you will want to check the following items which may assist in repairing the customer's complaint successfully.</ptxt></test1><test1
><ptxt
>Check the vehicle's repair history.</ptxt></test1><test1
><ptxt
>If the vehicle has a repair history that pertains to the customer's current complaint, review the repair.</ptxt></test1><test1
><ptxt
>Inspect the vehicle for any aftermarket accessories that may have been installed incorrectly.</ptxt></test1><test1
><ptxt
>Check for any service bulletin(s) related to the customer's complaint or DTC(s).</ptxt></test1><test1
><ptxt
>If a service bulletin applies, follow the instructions per the service bulletin.</ptxt></test1><question
>Choose the following scenario that best applies.</question><result
>The service bulletin repaired the customer's complaint.</result><action
><list1
><item
><ptxt
>Testing complete.</ptxt></item></list1></action><result
>A DTC is present, no service bulletins apply, or the service bulletin didn't repair the customer's complaint.</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="f7d733e65a1f4eb7b43eacc0832dc7bc"
>2</intxref> <symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="f7d733e65a1f4eb7b43eacc0832dc7bc"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>ACTIVE DTC</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>If P0443 is set along with this DTC, perform the diagnostic procedure for P0443 before continuing with this test.</ptxt></attention3><test1
><ptxt
>Start the engine.</ptxt></test1><test1
><ptxt
>Allow the engine to idle.</ptxt></test1><test1
><ptxt
>Using the scan tool, perform the ESIM FORCED MONITOR TEST. Allow the test to complete.</ptxt></test1><test1
><ptxt
>With a scan tool, select View DTCs.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>If any other DTC sets, active or pending, perform the diagnostic procedure for that DTC before proceeding with this test.</ptxt></attention3></test1><question
>Is the status Active for this DTC?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="j30d14177336414eafe4e62d8816a195"
>3</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the INTERMITTENT CONDITION Diagnostic Procedure.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="j30d14177336414eafe4e62d8816a195"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>VISUAL INSPECTION</emph></ptxt></spec><test1
><ptxt
>Inspect the EVAP System for any of the following conditions:</ptxt></test1><test1
><ptxt
>- Holes or cracks</ptxt></test1><test1
><ptxt
>- Loose seal points</ptxt></test1><test1
><ptxt
>- Damaged or missing components</ptxt></test1><test1
><ptxt
>- Incorrect routing of hoses and tubes</ptxt></test1><test1
><ptxt
>- Loose or missing Fuel Cap</ptxt></test1><test1
><ptxt
>- Damaged or missing Fuel Cap seal</ptxt></test1><test1
><ptxt
>- Improper installation of the Fuel Cap</ptxt></test1><test1
><ptxt
>- Damaged Locking tabs on the Fuel Cap and/or filler tube</ptxt></test1><test1
><ptxt
>- Damaged seal points on the Fuel Cap and/or filler tube</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="c14c6cc02398419db913d05b8472c030"
>4</intxref> <symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="c14c6cc02398419db913d05b8472c030"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>INSUFFICIENT VACUUM SUPPLY TO THE EVAP PURGE SOLENOID</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Carefully inspect the Evap Purge Solenoid vacuum supply hose for proper routing.</ptxt></test1><test1
><ptxt
>Check for a pinched or plugged hose from the throttle body or intake manifold to the Purge Solenoid.</ptxt></test1><test1
><ptxt
>Inspect the vacuum port at the throttle body or intake manifold for any damage or obstructions.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the vacuum supply hose/tube as necessary.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="iecba22450e843d38f2e3a30fcfed9a9"
>5</intxref> <symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="iecba22450e843d38f2e3a30fcfed9a9"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>EVAP PURGE HOSE/TUBE OBSTRUCTION</emph></ptxt></spec><test1
><ptxt
>Inspect the Evap Purge hose/tube for proper routing and installation between the EVAP Purge Solenoid and the Fuel Tank and between the Fuel Tank and the Evap Purge Canister.</ptxt></test1><test1
><ptxt
>Make sure the hose/tube is not damaged or kinked and is free from any obstructions or blockage.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair or replace as necessary.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="g9bce50ba0184e1b8178fc81963cfa53"
>6</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="g9bce50ba0184e1b8178fc81963cfa53"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>EVAP PURGE SOLENOID</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>After disconnecting the Evap Purge Solenoid vacuum connections, inspect the lines and solenoid for signs of contamination.</ptxt></attention3><test1
><ptxt
>Using a hand vacuum pump, apply 10 in Hg to the "CAN" side of the EVAP Purge Solenoid.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>The solenoid should hold vacuum for a minimum of 15 seconds.</ptxt></attention3></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With the scan tool, actuate the EVAP Purge Solenoid to the ON position.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>The vacuum should drop when the solenoid is actuated.</ptxt></attention3></test1><question
>Does the solenoid function as described above?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="f9606f0166da44b1a23cda675b5494a5"
>7</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the EVAP Purge Solenoid.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 7------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="f9606f0166da44b1a23cda675b5494a5"
><spec
><ptxt
><testno><emph>7.</emph></testno> <emph
>PCM</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal push out. Repair as necessary.</ptxt></attention3><test1
><ptxt
>Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and Ground circuits.</ptxt></test1><question
>Were there any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace and program the Powertrain Control Module per Service Information.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>