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<servinfo
releasenbr="1"
update="original"
id="b9cc3e5ed5ea4e95b4c73583f829251a"
><title
>P0462-FUEL LEVEL SENSOR 1 CIRCUIT LOW</title><figure
figtype="2-column-portrait-no-fig-id"
id="nb7b626030a54ee1a54675552c9b2c24"
><graphic
graphicname="7a033925"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph>.</ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>Ignition on and battery voltage above 10.4 volts.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>The fuel level sensor signal voltage goes below 0.4 of a volt for more than 90 seconds. One Trip Fault. Three good trips to turn off the MIL.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>(N4) FUEL LEVEL SIGNAL CIRCUIT SHORTED TO GROUND</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(N4) FUEL LEVEL SIGNAL CIRCUIT SHORTED TO THE (K900) SENSOR GROUND CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>FUEL LEVEL SENSOR</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>TIPM</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. <extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref></emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>FUEL LEVEL SENSOR VOLTAGE BELOW 0.4 OF A VOLT</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>Diagnose any CAN - B or CAN -C Communication DTCs before continuing.</ptxt></attention3><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With the scan tool, read the Fuel Level Sensor voltage.</ptxt></test1><question
>Is the Fuel Level Sensor voltage below 0.4 of a volt?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="p5fa91d159da421f882dbba036f89c9c"
>2</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the INTERMITTENT CONDITION Diagnostic Procedure.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="p5fa91d159da421f882dbba036f89c9c"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>FUEL LEVEL SENSOR</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="je5334c127bf47b7a05ee4a516ae6abc"
><graphic
graphicname="7a0257a2"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Fuel Pump Module harness connector.</ptxt></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>Using a fused jumper wire, jump the (K900) Sensor Ground circuit to the (N4) Fuel Level Sensor No.1 Signal circuit in the Fuel Pump Motor harness connector.</ptxt></test1><question
>Did the Fuel gauge level change from empty to full?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the Fuel Level Sensor.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="e11b79b0607e45859a030d6be2cb480b"
>3</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="e11b79b0607e45859a030d6be2cb480b"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>(N4) FUEL LEVEL SIGNAL CIRCUIT SHORTED TO GROUND</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="l359b869b46f46a2a2cd2aca787da148"
><graphic
graphicname="7a033927"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the C7 TIPM harness connector.</ptxt></test1><test1
><ptxt
>Measure the resistance between ground and the (N4) Fuel Level Signal circuit in the Fuel Pump Module harness connector.</ptxt></test1><question
>Is the resistance below 100 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the short to ground in the (N4) Fuel Level Signal circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="m626ad1d144f406aba697e748bc22147"
>4</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="m626ad1d144f406aba697e748bc22147"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>(N4) FUEL LEVEL SIGNAL CIRCUIT SHORTED TO THE (K900) SENSOR GROUND CIRCUIT</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="gf9bf9578ae645299d12aabff503ed4f"
><graphic
graphicname="7a0257a1"
></graphic></figure><test1
><ptxt
>Measure the resistance between the (N4) Fuel Level Signal circuit and the (K900) Sensor Ground circuit from the Fuel Pump Module harness connector.</ptxt></test1><question
>Is the resistance below 5.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the short between the (K900) Sensor Ground circuit and the (N4) Fuel Level Signal circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="pfbb404cb15044df802ba38a835f0379"
>5</intxref> <symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="pfbb404cb15044df802ba38a835f0379"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>TOTALLY INTEGRATED POWER MODULE</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>Before continuing, check the TIPM harness connector terminals for corrosion, damage, or terminal push out. Repair as necessary.</ptxt></attention3><test1
><ptxt
>Using the schematics as a guide, inspect the wire harness and connectors. </ptxt></test1><test1
><ptxt
>Pay particular attention to all Power and Ground circuits.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the Totally Integrated Power Module per Service Information.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>