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<servinfo
releasenbr="1"
update="original"
id="a5fe431bd1bf41b4b71251deeadd7c46"
><title
>P0563-BATTERY VOLTAGE HIGH</title><figure
figtype="2-column-portrait-no-fig-id"
id="jd5c75cbfcc544d4b4d0ef4a9fca95a5"
><graphic
graphicname="7a033931"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph>.</ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>With the ignition on. Engine RPM greater than 1000 RPM. With no other charging system codes set.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>Battery voltage is 1 volt greater than desired voltage for more than 10 seconds. Battery voltage greater than 15.75 volts. One Trip Fault. Three good trips to turn off the MIL.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>(K125) GENERATOR FIELD CONTROL CIRCUIT SHORTED TO BATTERY VOLTAGE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>GENERATOR</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>PCM</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. <extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref>.</emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>ACTIVE DTC</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>Make sure the Battery is in good condition. Using the Midtronics Battery Tester, test the Battery before continuing.</ptxt></attention3><attention3
name="NOTE"
><ptxt
>Inspect the vehicle for after market accessories that may exceed the Generator System output.</ptxt></attention3><attention3
name="NOTE"
><ptxt
>Inspect the fuses in the TIPM. If a fuse is open use the wire diagram/schematic as a guide, inspect the wiring and connectors for damage.</ptxt></attention3><test1
><ptxt
>Start the engine.</ptxt></test1><test1
><ptxt
>Allow the engine to idle.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><question
>Is the DTC Active at this time?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="a70985a9c8de4ac3b1a4d90d4f065d5f"
>2</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the INTERMITTENT CONDITION Diagnostic Procedure.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="a70985a9c8de4ac3b1a4d90d4f065d5f"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>GENERATOR OPERATION</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="i095ddecef4b4facaede843c33718085"
><graphic
graphicname="7a033619"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Generator Field harness connector.</ptxt></test1><test1
><ptxt
>Using a 12-volt test light connected to ground, probe the (K125) Generator Field Control circuit in the Generator Field harness connector.</ptxt></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With the scan tool, actuate the Gen Field Control circuit.</ptxt></test1><question
>Does the test light illuminate brightly and flash on and off?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the Generator.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="je98f53c759246249d82b66a6e6ac52c"
>3</intxref> <symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="je98f53c759246249d82b66a6e6ac52c"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>(K125) FIELD CIRCUIT SHORTED BATTERY VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="d76499deed294c9b88873256f5e46b0f"
><graphic
graphicname="7a03361c"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the C2 PCM harness connector.</ptxt></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>Measure the voltage on the (K125) Gen Field Control circuit at the Generator Field harness connector.</ptxt></test1><question
>Is the voltage above 1.0 volt?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the short to battery voltage in the (K125) Gen Field Control circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="o9e55495c43e45d39659fa62fce1cd1a"
>4</intxref> <symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="o9e55495c43e45d39659fa62fce1cd1a"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>PCM</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal push out. Repair as necessary.</ptxt></attention3><test1
><ptxt
>Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and Ground circuits.</ptxt></test1><question
>Were there any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace and program the Powertrain Control Module per Service Information.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>