<?xml version="1.0"?>
<?xml-stylesheet type="text/xsl" href="./twl_formatc.xsl"?>
<servinfo
releasenbr="1"
update="original"
id="lb08cf0d6c854decb1976edf8cfa44cb"
><title
>P2138-ACCELERATOR PEDAL POSITION SENSOR 1/2 CORRELATION</title><figure
figtype="2-column-portrait-no-fig-id"
id="fda9e1bc45634653bb00d80174751355"
><graphic
graphicname="7a033968"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph>.</ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>With the ignition on and no APPS No.1 and APPS No.2 DTC present.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>APPS values No.1 and No.2 are not coherent. Idle is additionally forced when the brake pedal is pressed or failed. Acceleration rate and Engine output are limited. One trip fault and the code will
set within 5 seconds. ETC light is flashing.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>EXCESSIVE RESISTANCE IN THE (F855) 5-VOLT SUPPLY CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>EXCESSIVE RESISTANCE IN THE (F856) 5-VOLT SUPPLY CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>EXCESSIVE RESISTANCE IN THE (K167) APP RETURN 1 CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>EXCESSIVE RESISTANCE IN THE (K400) APP RETURN 2 CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>EXCESSIVE RESISTANCE IN THE (K23) APP SIGNAL 1 CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>EXCESSIVE RESISTANCE IN THE (K29) APP SIGNAL 2 CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>APP SENSOR</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>PCM</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. <extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref>.</emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>ACTIVE DTC</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>When this DTC is Active the engine speed, torque, and vehicle speed are limited to a Limp in mode.</ptxt></attention3><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With a scan tool, select View DTCs.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>Repair any other 5-Volt Supply or APPS High and Low DTCs before diagnosing P2138.</ptxt></attention3></test1><question
>Is the DTC Active at this time?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="a0e1df923f69412f90b24a14921f753a"
>2</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the INTERMITTENT CONDITION Diagnostic Procedure.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="a0e1df923f69412f90b24a14921f753a"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>EXCESSIVE RESISTANCE IN THE (K23) APP SIGNAL 1 CIRCUIT</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the C3 harness connector.</ptxt></test1><test1
><attention2
name="CAUTION"
><ptxt
>Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install Miller
Special Tool #8815 along with the #8815-1 to perform the diagnosis.</ptxt></attention2></test1><test1
><ptxt
>Using a voltmeter perform a voltage drop test. Backprobe the (K23) APP Signal 1 circuit at the APPS harness connector and probe the appropriate terminal of the special tool #8815. Make sure
the voltmeter leads are connected so a positive polarity is displayed on the voltmeter.</ptxt></test1><test1
><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure
to follow these instructions can result in personal injury or death.</ptxt></attention1></test1><test1
><ptxt
>Start the engine and allow it to reach normal operating temperature.</ptxt></test1><test1
><ptxt
>Monitor the voltmeter.</ptxt></test1><question
>Is the voltage below 0.5 of a volt?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="h5ea19e48edf4fcfaf5bae37a79375fa"
>3</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the excessive resistance in the (K23) APP Signal 1 circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3-----------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="h5ea19e48edf4fcfaf5bae37a79375fa"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>EXCESSIVE RESISTANCE IN THE (K167) RETURN 1 CIRCUIT</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Move the voltmeter leads to backprobe the (K167) APP Return 1 circuit at the APPS harness connector and probe the appropriate terminal of the special tool #8815. Make sure the voltmeter leads
are connected so a positive polarity is displayed on the voltmeter.</ptxt></test1><test1
><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure
to follow these instructions can result in personal injury or death.</ptxt></attention1></test1><test1
><ptxt
>Start the engine and allow it to reach normal operating temperature.</ptxt></test1><test1
><ptxt
>Monitor the voltmeter.</ptxt></test1><question
>Is the voltage below 0.5 of a volt?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="j7eb18e1c7c94b2c885df411b9271922"
>4</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the excessive resistance in the (K167) APP Return 1 circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="j7eb18e1c7c94b2c885df411b9271922"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>EXCESSIVE RESISTANCE IN THE (K29) APP SIGNAL 2 CIRCUIT</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Move the voltmeter leads to backprobe the (K29) APP Signal 2 circuit at the APPS harness connector and probe the appropriate terminal of the special tool #8815. Make sure the voltmeter leads
are connected so a positive polarity is displayed on the voltmeter.</ptxt></test1><test1
><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure
to follow these instructions can result in personal injury or death.</ptxt></attention1></test1><test1
><ptxt
>Start the engine and allow it to reach normal operating temperature.</ptxt></test1><test1
><ptxt
>Monitor the voltmeter.</ptxt></test1><question
>Is the voltage below 0.5 of a volt?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="b0ff50b3779a4560915be1089aeb564d"
>5</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the excessive resistance in the (K29) APP Signal 2 circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="b0ff50b3779a4560915be1089aeb564d"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>EXCESSIVE RESISTANCE IN THE (K400) APP RETURN 2 CIRCUIT</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Move the voltmeter leads to backprobe the (K400) APP Return 2 circuit at the APPS harness connector and probe the appropriate terminal of the special tool #8815. Make sure the voltmeter leads
are connected so a positive polarity is displayed on the voltmeter.</ptxt></test1><test1
><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure
to follow these instructions can result in personal injury or death.</ptxt></attention1></test1><test1
><ptxt
>Start the engine and allow it to reach normal operating temperature.</ptxt></test1><test1
><ptxt
>Monitor the voltmeter.</ptxt></test1><question
>Is the voltage below 0.5 of a volt?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="i1cf7e1ce3904047ac80219a13a749eb"
>6</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the excessive resistance in the (K400) APP Return 2 circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="i1cf7e1ce3904047ac80219a13a749eb"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>EXCESSIVE RESISTANCE IN THE (F855) 5-VOLT SUPPLY CIRCUIT</emph></ptxt></spec><test1
><ptxt
>Turn the Ignition off.</ptxt></test1><test1
><ptxt
>Remove special tool #8815 from the C3 PCM harness connector and Re-Connect the C3 PCM harness connector to the PCM.</ptxt></test1><test1
><ptxt
>Disconnect the C2 PCM harness connector to install special tool #8815 and #8815-1.</ptxt></test1><test1
><ptxt
>Using a voltmeter perform a voltage drop test. Backprobe the (F855) 5-volt Supply circuit at the APPS harness connector and probe the appropriate terminal of the special tool #8815. Make
sure the voltmeter leads are connected so a positive polarity is displayed on the voltmeter.</ptxt></test1><test1
><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure
to follow these instructions can result in personal injury or death.</ptxt></attention1></test1><test1
><ptxt
>Start the engine and allow it to reach normal operating temperature.</ptxt></test1><test1
><ptxt
>Monitor the voltmeter.</ptxt></test1><question
>Is the voltage below 0.5 of a volt?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="d50d1cfe6981404aba0886350efd6774"
>7</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the excessive resistance in the (F855) 5-volt Supply circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 7------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="d50d1cfe6981404aba0886350efd6774"
><spec
><ptxt
><testno><emph>7.</emph></testno> <emph
>EXCESSIVE RESISTANCE IN THE (F856) 5-VOLT SUPPLY CIRCUIT</emph></ptxt></spec><test1
><ptxt
>Turn the Ignition off.</ptxt></test1><test1
><ptxt
>Remove special tool #8815 from the C2 PCM harness connector and Re-Connect the C2 PCM harness connector to the PCM.</ptxt></test1><test1
><ptxt
>Disconnect the C1 PCM harness connector to install special tool #8815 and #8815-1.</ptxt></test1><test1
><ptxt
>Using a voltmeter perform a voltage drop test. Backprobe the (F856) 5-volt Supply circuit at the APPS harness connector and probe the appropriate terminal of the special tool #8815. Make
sure the voltmeter leads are connected so a positive polarity is displayed on the voltmeter.</ptxt></test1><test1
><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure
to follow these instructions can result in personal injury or death.</ptxt></attention1></test1><test1
><ptxt
>Start the engine and allow it to reach normal operating temperature.</ptxt></test1><test1
><ptxt
>Monitor the voltmeter.</ptxt></test1><question
>Is the voltage below 0.5 of a volt?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="if6fc6962a2a4dfa8685b26d0d4fa420"
>8</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the excessive resistance in the (F856) 5-volt Supply circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 8-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="if6fc6962a2a4dfa8685b26d0d4fa420"
><spec
><ptxt
><testno><emph>8.</emph></testno> <emph
>CHECKING APPS NO.1 AND NO.2 WITH A LAB SCOPE</emph></ptxt></spec><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>Set up a lab scope in a way that you can view two graphs simultaneously.</ptxt></test1><test1
><ptxt
>Backprobe (K23) APP Signal 1 circuit using Channel 1 at the APP Sensor harness connector.</ptxt></test1><test1
><ptxt
>Backprobe (K29) APP Signal 2 circuit using Channel 2 at the APP Sensor harness connector.</ptxt></test1><test1
><ptxt
>Slowly press and release the Accelerator Pedal while monitoring the lab scope screen.</ptxt></test1><question
>Does the scope pattern show any missing or erratic signals?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the APP Sensor Assembly per Service Information. After installation is complete, use a scan tool and select the ETC RELEARN function to relearn the
APPS values.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><ptxt
>Go To <intxref
refid="cde0aceefc234b499a5229599fa6291a"
>9</intxref> <symbol
name="skip"
></symbol></ptxt></action></testgrp><?STEP 9------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="cde0aceefc234b499a5229599fa6291a"
><spec
><ptxt
><testno><emph>9.</emph></testno> <emph
>PCM</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal push out. Repair as necessary.</ptxt></attention3><test1
><ptxt
>Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and Ground circuits.</ptxt></test1><question
>Were there any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace and program the Powertrain Control Module per Service Information.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>