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<?xml-stylesheet type="text/xsl" href="./twl_formatc.xsl"?>
<servinfo
releasenbr="1"
update="original"
id="ja5dcfbccf5c4720a1a638cb9ee788d9"
><title
> P2181-COOLING SYSTEM PERFORMANCE</title><figure
figtype="2-column-portrait-no-fig-id"
id="e40eccd4c21440ab8483724d4112749b"
><graphic
graphicname="7a0338dc"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph>.</ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>Ignition on, Engine running, and no ECT DTCs present.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>PCM recognizes that the ECT has failed its self coherence test. The coolant temp should only change at a certain rate, if this rate is too slow or too fast this fault will set. Two trip fault. Three
good trips to clear MIL. The MIL and ETC light will illuminate.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>LOW COOLANT LEVEL</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K2) ECT SIGNAL CIRCUIT SHORTED TO BATTERY VOLTAGE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K2) ECT SIGNAL CIRCUIT OPEN</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K900) SENSOR GROUND CIRCUIT OPEN</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K2) ECT SIGNAL CIRCUIT SHORTED TO GROUND</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K2) ECT SIGNAL CIRCUIT SHORTED TO THE (K900) SENSOR GROUND CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>THERMOSTAT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ECT SENSOR</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>PCM</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. <extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref>.</emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>ACTIVE DTC</emph></ptxt></spec><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>If this code sets during extreme ambient temperatures, improper installation of a block heater could be the cause of this DTC.</ptxt></attention3></test1><test1
><ptxt
>With a scan tool, select View DTCs.</ptxt></test1><test1
><ptxt
>Diagnose all other ECT and Cooling System codes before continuing.</ptxt></test1><question
>Is the DTC active at this time?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="f94badb34dcb4fe7a48551323b5d6357"
>2</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the INTERMITTENT CONDITION Diagnostic Procedure.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="f94badb34dcb4fe7a48551323b5d6357"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>LOW COOLANT LEVEL</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>If an Engine Coolant Temperature (ECT) DTC is set along with this code, diagnose the ECT DTC first.</ptxt></attention3><attention3
name="NOTE"
><ptxt
>Inspect the ECT terminals and related PCM terminals. Ensure the terminals are free from corrosion and damage.</ptxt></attention3><attention3
name="NOTE"
><ptxt
>The best way to diagnose this DTC is to allow the vehicle to sit overnight outside in order to have a totally cold soaked engine.</ptxt></attention3><attention3
name="NOTE"
><ptxt
>Extremely cold outside ambient temperatures may have caused this DTC to set.</ptxt></attention3><attention3
name="NOTE"
><ptxt
>Need to make sure that no Cooling System DTCs are set or changes that would make the warm up much slower or much faster: broken water pump can set this, addition of aftermarket
auxiliary cooler can set this DTC.</ptxt></attention3><attention1
name="WARNING"
><ptxt
>Never open the cooling system when the engine is hot. The system is under pressure. Failure to follow these instructions can result in personal injury or death. Allow the
engine to cool before opening the cooling system.</ptxt></attention1><test1
><ptxt
>Inspect the coolant system for proper level and condition.</ptxt></test1><question
>Is the coolant level and condition OK?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="p31d1ff814fc4a599c1ea0e6e6f1623d"
>3</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Inspect the vehicle for a coolant leak and add the necessary amount of coolant.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="p31d1ff814fc4a599c1ea0e6e6f1623d"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>THERMOSTAT</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>This test works best if performed on a cold engine (cold soak).</ptxt></attention3><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With a scan tool, read the Eng Coolant Tmp Deg value. If the engine was allowed to sit overnight (cold soak), the temperature value should be a sensible value that is somewhere close to the
ambient temperature.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>If engine coolant temperature is above 82° C (180° F), allow the engine to cool until 65°C (150°F) is reached.</ptxt></attention3></test1><test1
><ptxt
>Start the Engine.</ptxt></test1><test1
><ptxt
>During engine warm-up monitor the Eng Coolant Tmp Deg value. The temp deg value change should be a smooth transition from start up to normal operating temp 82° C (180° F) . Also monitor
the actual coolant temperature with a thermometer.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>As the engine warms up to operating temperature, the actual coolant temperature (thermometer reading) and the Eng Coolant Tmp Deg on the scan tool should stay relatively
close to each other.</ptxt></attention3></test1><test1
><ptxt
>Using the appropriate service information, determine the proper opening temperature of the thermostat.</ptxt></test1><question
>Did the thermostat open at the proper temperature?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="fa07f181a02943bd948e8fea22132b9a"
>4</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the thermostat.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="fa07f181a02943bd948e8fea22132b9a"
><spec
id="fbfd5eeb8e19471d9efed4b180e06018"
><ptxt
><testno><emph>4.</emph></testno> <emph
>ECT SENSOR</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="ee740296a1054705b084d649c6933d1b"
><graphic
graphicname="7a0338dd"
></graphic></figure><test1
><ptxt
>Connect a jumper between the (K2) ECT Signal circuit and the (K900) Sensor ground circuit in the ECT Sensor harness connector.</ptxt></test1><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the ECT Sensor harness connector.</ptxt></test1><test1
><ptxt
>With a scan tool, read the ECT voltage.</ptxt></test1><question
>Is the voltage below 1.0 volt?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the ECT Sensor.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="da953953e2ae48b7a013e798b6f340d9"
>5</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="da953953e2ae48b7a013e798b6f340d9"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>(K2) ECT SIGNAL CIRCUIT SHORTED TO BATTERY VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="m97db341d3564635989d46ff8c7e8412"
><graphic
graphicname="7a0338e0"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the C2 PCM harness connector.</ptxt></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>Measure the voltage on the (K2) ECT Signal circuit in the ECT Sensor harness connector.</ptxt></test1><question
>Is the voltage above 0 volts?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the short to battery voltage in the (K2) ECT Signal circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="n25ad559295d4e6b87f34196f619bbe9"
>6</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="n25ad559295d4e6b87f34196f619bbe9"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>(K2) ECT SIGNAL CIRCUIT OPEN</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="d56c9631507146ccb2a8f470233d11df"
><graphic
graphicname="7a0338e1"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><attention2
name="CAUTION"
><ptxt
>Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install Miller
Special Tool #8815 to perform diagnosis.</ptxt></attention2></test1><test1
><ptxt
>Measure the resistance of the (K2) ECT Signal circuit from the ECT Sensor harness connector to the appropriate terminal of special tool #8815.</ptxt></test1><question
>Is the resistance below 5.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="kd2f8ab63a0647ffbf2f98256110586e"
>7</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the open in the (K2) ECT Signal circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 7------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="kd2f8ab63a0647ffbf2f98256110586e"
><spec
><ptxt
><testno><emph>7.</emph></testno> <emph
>(K900) SENSOR GROUND CIRCUIT OPEN</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="d0b9bcb72d8743819c0735259d0d6d27"
><graphic
graphicname="7a0338e2"
></graphic></figure><test1
><ptxt
>Measure the resistance of the (K900) Sensor ground circuit from the ECT Sensor harness connector to the appropriate terminal of special tool #8815.</ptxt></test1><question
>Is the resistance below 5.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="bc1f32b4d83c4cb0830ea38aa4ed0dea"
>8</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the open in the (K900) Sensor ground circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 8------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="bc1f32b4d83c4cb0830ea38aa4ed0dea"
><spec
><ptxt
><testno><emph>8.</emph></testno> <emph
>(K2) ECT SIGNAL CIRCUIT SHORTED TO GROUND</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="j5902552962d4d0a89e11ce2968ae2f4"
><graphic
graphicname="7a0338df"
></graphic></figure><test1
><ptxt
>Measure the resistance between ground and the (K2) ECT Signal circuit in the ECT Sensor harness connector.</ptxt></test1><question
>Is the resistance below 100 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the short to ground in the (K2) ECT Signal circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="nff69e77c5534b43b1473932b3d2771f"
>9</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 9-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="nff69e77c5534b43b1473932b3d2771f"
><spec
><ptxt
><testno><emph>9.</emph></testno> <emph
>(K2) ECT SIGNAL CIRCUIT SHORTED TO THE (K900) SENSOR GROUND CIRCUIT</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="lc3924412b77452c9879db486f30f87a"
><graphic
graphicname="7a0338de"
></graphic></figure><test1
><ptxt
>Measure the resistance between the (K2) ECT Signal circuit and the (K900) Sensor ground circuit in the ECT Sensor harness connector.</ptxt></test1><question
>Is the resistance below 5.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the short between the (K900) Sensor ground and the (K2) ECT Signal circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="df863775897e4970987df2651ae896f3"
>10</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 10------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="df863775897e4970987df2651ae896f3"
><spec
><ptxt
><testno><emph>10.</emph></testno> <emph
>PCM</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal push out. Repair as necessary.</ptxt></attention3><test1
><ptxt
>Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and Ground circuits.</ptxt></test1><question
>Were there any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace and program the Powertrain Control Module per Service Information.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>