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<servinfo
releasenbr="1"
update="original"
id="g5cc3871112e4e3790d79633d63a20ce"
><title
>P2503-CHARGING SYSTEM OUTPUT LOW</title><figure
figtype="2-column-portrait-no-fig-id"
id="f23b9b9268cc4ef783fccd2e6d217531"
><graphic
graphicname="7a033931"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph>.</ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>The engine running. The engine RPM is high enough to assure sufficient generator current output to satisfy the electrical loads.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>The battery sensed voltage is less than the target charging voltage, during engine operation, for a calibrateable amount of time. One Trip Fault. Generator light will illuminate.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
align="from-table-column(text-align)"
><ptxt
>LOOSE ACCESSORY DRIVE BELT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>EXCESSIVE RESISTANCE IN THE (A801) BATTERY POSITIVE CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>GENERATOR</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>PCM</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. <extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref>.</emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>ACTIVE DTC</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>Inspect the vehicle for aftermarket accessories that may exceed the Generator System output.</ptxt></attention3><attention3
name="NOTE"
><ptxt
>The battery must be fully charged.</ptxt></attention3><attention3
name="NOTE"
><ptxt
>The Generator belt tension and condition must be checked before continuing.</ptxt></attention3><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With a scan tool, select View DTCs and record the related Freeze Frame data.</ptxt></test1><test1
><ptxt
>With a scan tool, erase DTCs.</ptxt></test1><test1
><ptxt
>Start the engine.</ptxt></test1><test1
><ptxt
>Allow the idle to stabilize.</ptxt></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><question
>Is the DTC Active at this time?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="i5bf6314e1c84acdb48d8497360cf1c9"
>2</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the INTERMITTENT CONDITION Diagnostic Procedure.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="i5bf6314e1c84acdb48d8497360cf1c9"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>FUSED B+ CIRCUIT HIGH RESISTANCE</emph></ptxt></spec><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure to follow
these instructions can result in personal injury or death. </ptxt></attention1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>Measure the voltage between the Generator B+ Output Terminal and the Battery+ Post.</ptxt></test1><test1
><ptxt
>Start the engine.</ptxt></test1><question
>Is the voltage above 0.4 of a volt?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the excessive resistance in the battery positive circuit between the Generator and Battery.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="ee65480a43024ffbb79553919fac66c3"
>3</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ee65480a43024ffbb79553919fac66c3"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>GENERATOR OPERATION</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="ee2e4156d282491b9b91e117d3a1c188"
><graphic
graphicname="7a033619"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Generator Field harness connector.</ptxt></test1><test1
><ptxt
>Using a 12-volt test light connected to ground, probe (K125) Generator Field Control circuit in the Generator Field harness connector.</ptxt></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With a scan tool, actuate the Generator Field Driver.</ptxt></test1><question
>Does the test light illuminate brightly and flash on and off?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the Generator.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="o5f35010e1954995aa84aaa02260e606"
>4</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="o5f35010e1954995aa84aaa02260e606"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>PCM</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal push out. Repair as necessary.</ptxt></attention3><test1
><ptxt
>Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and Ground circuits.</ptxt></test1><question
>Were there any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace and program the Powertrain Control Module per Service Information.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>