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<servinfo
releasenbr="1"
update="original"
id="m9e7d3a5997f44679a19d72450b16967"
><title
>*CHECKING THE FUEL DELIVERY SYSTEM</title><figure
figtype="2-column-portrait-no-fig-id"
id="dc71def93b104e57982375787e9f9aec"
><graphic
graphicname="7a033925"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph>.</ptxt></para><diagnostic
type="condition"
><condition
><spec
><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>RESTRICTED FUEL SUPPLY LINE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>FUEL PUMP INLET STRAINER PLUGGED</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(N1) FUSED FUEL PUMP CONTROL OUTPUT CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>FUEL PUMP </ptxt></entry></row></tbody></tgroup></table></spec></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>FUEL PUMP OPERATION</emph></ptxt></spec><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With a scan tool, actuate the Fuel System test.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>It may be necessary to use a mechanics stethoscope in the next step.</ptxt></attention3></test1><test1
><ptxt
>Listen for fuel pump operation at the fuel tank.</ptxt></test1><question
>Does the Fuel Pump operate?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="j74b98e045654ba8b2a80c292a9c7319"
>2</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="l7fd5595d62647fa84a28c9050d21b6e"
>5</intxref></ptxt><attention2
name="CAUTION"
><ptxt
>Stop All Actuations. <symbol
name="skip"
></symbol></ptxt></attention2></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="j74b98e045654ba8b2a80c292a9c7319"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>FUEL PRESSURE</emph></ptxt></spec><attention1
name="WARNING"
><ptxt
>The fuel system is under a constant pressure (even with the engine off). Before testing or servicing any fuel system hose, fitting or line, the fuel system pressure must
be released. Failure to follow these instructions can result in personal injury or death.</ptxt></attention1><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Install a fuel pressure gauge at the engine.</ptxt></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With the scan tool, actuate the ASD Fuel System test and observe the fuel pressure gauge.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>Fuel pressure specification is 407 kPa +/- 34 kPa (59 psi +/- 5 psi).</ptxt></attention3></test1><question
>Choose a conclusion that best matches your fuel pressure reading.</question><result
>Below Specification</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="b35a6d3d6c0e4162a1c39e750764ea18"
>3</intxref></ptxt></item></list1></action><result
>Within Specification</result><action
><list1
><item
><ptxt
>Test Complete.</ptxt></item></list1></action><result
>Above Specification</result><action
><list1
><item
><ptxt
>Replace the fuel filter/fuel pressure regulator.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> </ptxt><attention2
name="CAUTION"
><ptxt
> Stop All Actuations. <symbol
name="skip"
></symbol></ptxt></attention2></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="b35a6d3d6c0e4162a1c39e750764ea18"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>RESTRICTED FUEL SUPPLY LINE</emph></ptxt></spec><attention1
name="WARNING"
><ptxt
>The fuel system is under a constant pressure even with the engine off. Before testing or servicing any fuel system hose, fitting or line, the fuel system pressure must be
released.</ptxt></attention1><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Raise vehicle on hoist, and disconnect the fuel pressure line at the fuel pump module.</ptxt></test1><test1
><ptxt
>Install special tool #6539 (5/16") or #6631(3/8") fuel line adapter and the fuel pressure gauge between the fuel supply line and the fuel pump module.</ptxt></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With the scan tool, actuate the ASD Fuel System test and observe the fuel pressure gauge.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>Fuel pressure specification is 407 kPa +/- 34 kPa (59 psi +/- 5 psi).</ptxt></attention3></test1><question
>Is the fuel pressure within specification now?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair/replace fuel supply line as necessary.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="gfa25130b068404d87697163d7c876ed"
>4</intxref></ptxt><attention2
name="CAUTION"
><ptxt
>Stop All Actuations. <symbol
name="skip"
></symbol></ptxt></attention2></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="gfa25130b068404d87697163d7c876ed"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>CHECKING FUEL INLET STRAINER</emph></ptxt></spec><attention1
name="WARNING"
><ptxt
>The fuel system is under a constant pressure (even with the engine off). Before testing or servicing any fuel system hose, fitting or line, the fuel system pressure must
be released. Failure to follow these instructions can result in personal injury or death.</ptxt></attention1><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Remove the Fuel Pump Module and inspect the Fuel Inlet Strainer.</ptxt></test1><question
>Is the Fuel Inlet Strainer plugged?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the Fuel Pump Inlet Strainer.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the Fuel Pump Module.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="l7fd5595d62647fa84a28c9050d21b6e"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>(N1) FUSED FUEL PUMP CONTROL OUTPUT CIRCUIT CHECK</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="iab26ff262ce4ba59e3ba996fbdbe287"
><graphic
graphicname="7a033970"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Fuel Pump Module harness connector.</ptxt></test1><test1
><ptxt
>Using a 12-volt test light connect to ground, probe the (N1) Fused Fuel Pump Control Output circuit at the Fuel Pump Module harness connector.</ptxt></test1><test1
><ptxt
>Using a scan tool, actuate the Fuel Pump.</ptxt></test1><question
>Does the test light illuminate brightly during the actuation?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the Fuel Pump Module.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the open or short to ground in the (N1) Fused Fuel Pump Control Output circuit.</ptxt></item><item
><ptxt
>Perform the POWERTRAIN VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref> <symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>