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<servinfo
releasenbr="1"
update="original"
id="e096ee4ef97f483dacaba403d6d0382b"
><title
>INSTALLATION</title><s1
><ptxt
>Check torque converter hub and hub drive notches for sharp edges burrs, scratches, or nicks. Polish the hub and notches with 320/400 grit paper and crocus cloth if necessary. The hub must be smooth
to avoid damaging pump seal at installation.</ptxt></s1><s1
><ptxt
>Lubricate converter drive hub and oil pump seal lip with transmission fluid.</ptxt></s1><s1
><ptxt
>Align converter and oil pump.</ptxt></s1><s1
><ptxt
>Carefully insert converter in oil pump. Then rotate converter back and forth until fully seated in pump gears.</ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="n2eb80b976324270829b00400adf8bfe"
><graphic
graphicname="7a024191"
></graphic></figure><s1
><ptxt
>Check converter seating with steel scale and straightedge . Surface of converter lugs should be 1/2 in. to rear of straightedge when converter is fully seated.<symbol
name="skip"
></symbol></ptxt></s1><s1
><ptxt
>Temporarily secure converter with C-clamp.</ptxt></s1><s1
><ptxt
>Lightly grease crankshaft flange hole.</ptxt></s1><s1
><ptxt
>Position transmission on jack and secure it with safety chains.</ptxt></s1><s1
><ptxt
>Check condition of converter driveplate. Replace the plate if cracked, distorted or damaged. <emph
>Also be sure transmission dowel pins are seated in engine block and protrude far enough to hold
transmission in alignment.</emph></ptxt></s1><s1
><ptxt
>Raise transmission and align converter with drive plate and converter housing with engine block.</ptxt></s1><s1
><ptxt
>Move transmission forward. Then raise, lower or tilt transmission to align converter housing with engine block dowels.</ptxt></s1><s1
><ptxt
>Carefully work transmission forward and over engine block dowels until converter hub is seated in crankshaft.</ptxt></s1><s1
><ptxt
>Install bolts that attach transmission converter housing to engine block. Tighten bolts to 129 N·m (95 ft. lbs)</ptxt></s1><attention2
name="CAUTION"
><ptxt
> Be sure the converter housing is fully seated on the engine block dowels before tightening any bolts.</ptxt></attention2><s1
><ptxt
>Install torque converter attaching bolts. Tighten bolts to 88 N·m (65 ft. lbs.).</ptxt></s1><s1
><ptxt
>Install transmission fill tube , new seal and breather hose </ptxt></s1><s1
><ptxt
>Install fuel line bracket bolt.</ptxt></s1><s1
><ptxt
>Install crank shaft position sensor. </ptxt></s1><s1
><ptxt
>Connect transmission cooler lines to transmission.</ptxt></s1><s1
><ptxt
>Install transfer case onto transmission. <extxref
document="SOFTLINK"
extrefid="2119000420"
>(Refer to 21 - TRANSMISSION/TRANSFER CASE - INSTALLATION)</extxref></ptxt></s1><s1
><ptxt
>Remove engine support fixture.</ptxt></s1><s1
><ptxt
>Remove transmission jack.</ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="j8bdc7f4214d40b491401d1e6efd474e"
><graphic
graphicname="7a0336a8"
></graphic></figure><s1
><ptxt
>Connect input and output speed sensor wires .<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="kd4517e3eb9146ebb288709c1c905775"
><graphic
graphicname="7a0250c2"
></graphic></figure><s1
><ptxt
>Connect wires to the transmission range sensor and the solenoid/pressure switch assembly .<symbol
name="skip"
></symbol></ptxt></s1><s1
><ptxt
>Install converter housing support collar.</ptxt></s1><s1
><ptxt
>Install exhaust pipes and support brackets, if removed.</ptxt></s1><s1
><ptxt
>Install starter motor <extxref
document="SOFTLINK"
extrefid="0885001420"
>(Refer to 8 - ELECTRICAL/STARTING/STARTER MOTOR - INSTALLATION)</extxref> and cooler line bracket.</ptxt></s1><ptxt
>\</ptxt><s1
><ptxt
>Connect transfer case shift cable and electrical connectors.</ptxt></s1><s1
><ptxt
>Adjust gearshift linkage, if necessary.</ptxt></s1><s1
><ptxt
>Align and connect propeller shaft(s). <extxref
document="SOFTLINK"
extrefid="0357007420"
>(Refer to 3 - DIFFERENTIAL &amp; DRIVELINE/PROPELLER SHAFT/PROPELLER SHAFT - INSTALLATION)</extxref></ptxt></s1><s1
><ptxt
>Install transmission structural collar.</ptxt></s1><s1
><ptxt
>Fill transfer case to bottom edge of fill plug hole.</ptxt></s1><s1
><ptxt
>Install all skid plates and attach skid plate to transmission rear support. <extxref
document="SOFTLINK"
extrefid="1313043420"
>(Refer to 13 - FRAME &amp; BUMPERS/FRAME/TRANSFER CASE
SKID PLATE - INSTALLATION)</extxref> </ptxt></s1><s1
><ptxt
>Lower vehicle and connect battery negative cable.</ptxt></s1><s1
><ptxt
>Fill transmission to correct level with Mopar® ATF +4.</ptxt></s1></servinfo>