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<servinfo
releasenbr="1"
update="original"
id="k185ddc43d424acbb82e7646f7056146"
><title
>C1405- TRANSFER CASE RANGE POSITION SENSOR CIRCUIT HIGH</title><figure
figtype="2-column-portrait-no-fig-id"
id="objid-080022dc819b9c8a-2"
><graphic
graphicname="7a033aa0"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W.</emph></ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>With the ignition on. Battery voltage between 9.0 and 16.0 volts</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>The TIPM detects 5.0 volts on the Transfer Case Range Position Sensor Signal circuit for 2.0 seconds when voltage should not be present.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>(T313) MODE SENSOR SIGNAL CIRCUIT OPEN</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K91) SENSOR GROUND CIRCUIT OPEN</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(T313) MODE SENSOR SIGNAL CIRCUIT SHORTED TO VOLTAGE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>TRANSFER CASE (4WD) SWITCH</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>TOTALLY INTEGRATED POWER MODULE (TIPM)</ptxt></entry></row></tbody></tgroup></table></spec></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>T-CASE POSITION SENSOR VOLTAGE ABOVE 4.8 VOLTS</emph></ptxt></spec><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With the scan tool under TIPM, read the T-Case Position sensor voltage.</ptxt></test1><question
>Is the voltage above 4.8 volts?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="objid-080022dc819b9c5c-3"
>2</intxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="objid-080022dc819b9c8a-13"
>7</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="objid-080022dc819b9c5c-3"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>(T313) MODE SENSOR SIGNAL CIRCUIT VOLTAGE </emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="objid-080022dc819b9c5c-4"
><graphic
graphicname="7a033aa1"
></graphic></figure><test1
><ptxt
>Turn the ignition off to the lock position.</ptxt></test1><test1
><ptxt
>Disconnect the Transfer Case (4WD) Switch harness connector.</ptxt></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>Measure the voltage of the (T313) Mode Sensor Signal circuit and the (K91) Sensor Ground at the Transfer Case (4WD) Switch harness connector.</ptxt></test1><question
>Is the voltage between 4.8 and 5.2 volts?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the Transfer Case (4WD) Switch in accordance with the Service Manual.</ptxt></item><item
><ptxt
>Perform the TRANSFER CASE VERIFICATION TEST.<extxref
document="SOFTLINK"
extrefid="2119000360"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/TRANSFER CASE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No </result><action
><list1
><item
><ptxt
>Go To <intxref
refid="j9ae5e9537a44ddb857ec4c619fe3c0d"
>3</intxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="j9ae5e9537a44ddb857ec4c619fe3c0d"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>(T313) MODE SENSOR SIGNAL CIRCUIT OPEN</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="objid-080022dc819b9c5c-6"
><graphic
graphicname="7a033aa4"
></graphic></figure><test1
><ptxt
>Turn the ignition off to the lock position.</ptxt></test1><test1
><ptxt
>Disconnect the TIPM C1 harness connector.</ptxt></test1><test1
><ptxt
>Measure the resistance of the (T313) Mode Sensor Signal circuit between the Transfer Case (4WD) Switch harness connector and the TIPM C1 harness connector.</ptxt></test1><question
>Is the resistance above 5.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the (T313) Mode Sensor Signal circuit for an open.</ptxt></item><item
><ptxt
>Perform the TRANSFER CASE VERIFICATION TEST.<extxref
document="SOFTLINK"
extrefid="2119000360"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/TRANSFER CASE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="ddbeb618e58a41968568bc36521b9029"
>4</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ddbeb618e58a41968568bc36521b9029"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>(K91) SENSOR GROUND CIRCUIT OPEN</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="c22f3bac067a4c4ab5b2a6227c5bffad"
><graphic
graphicname="7a033aa5"
></graphic></figure><test1
><ptxt
>Measure the resistance of the (K91) Sensor Ground circuit between the Transfer Case (4WD) Switch harness connector and the TIPM C1 harness connector.</ptxt></test1><question
>Is the resistance above 5.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the (K91) Sensor Ground circuit for an open.</ptxt></item><item
><ptxt
>Perform the TRANSFER CASE VERIFICATION TEST.<extxref
document="SOFTLINK"
extrefid="2119000360"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/TRANSFER CASE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="a2b3bfb75aff4f08ae0d92df9e52f708"
>5</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="a2b3bfb75aff4f08ae0d92df9e52f708"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>(T313) MODE SENSOR SIGNAL CIRCUIT SHORTED TO VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="objid-080022dc819b9c8a-6"
><graphic
graphicname="7a033aa6"
></graphic></figure><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>Measure the voltage of the (T313) Mode Sensor Signal circuit at the Transfer Case (4WD) Switch harness connector.</ptxt></test1><question
>Is the voltage above 0.2 volts?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the (T313) Mode Sensor Signal circuit for a short to voltage. </ptxt></item><item
><ptxt
>Perform the TRANSFER CASE VERIFICATION TEST.<extxref
document="SOFTLINK"
extrefid="2119000360"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/TRANSFER CASE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="i9a5ca0838864aecb62582e15f9ba513"
>6</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="i9a5ca0838864aecb62582e15f9ba513"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>(K91) SENSOR GROUND CIRCUIT SHORTED TO VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="i9266f6814ae4147baca665490190eb5"
><graphic
graphicname="7a033aa7"
></graphic></figure><test1
><ptxt
>Measure the voltage of the (K91) Sensor Ground circuit at the Transfer Case (4WD) Switch harness connector.</ptxt></test1><question
>Is the voltage above 0.2 volts?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the (K91) Sensor Ground circuit for a short to voltage. </ptxt></item><item
><ptxt
>Perform the TRANSFER CASE VERIFICATION TEST.<extxref
document="SOFTLINK"
extrefid="2119000360"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/TRANSFER CASE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the Totally Integrated Power Module in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the TRANSFER CASE VERIFICATION TEST.<extxref
document="SOFTLINK"
extrefid="2119000360"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/TRANSFER CASE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="objid-080022dc819b9c8a-13"
><spec
><ptxt
><testno><emph>7.</emph></testno> <emph
>INTERMITTENT WIRING AND CONNECTORS</emph></ptxt></spec><test1
><ptxt
>The conditions necessary to set this DTC are not present at this time.</ptxt></test1><test1
><ptxt
>Using the wiring diagram/schematic as a guide, inspect the wiring and connectors.</ptxt></test1><test1
><ptxt
>While monitoring the scan tool data relative to this circuit, wiggle test the wiring and connectors.</ptxt></test1><test1
><ptxt
>Look for the data to change or for the DTC to reset during the wiggle test.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the TRANSFER CASE VERIFICATION TEST.<extxref
document="SOFTLINK"
extrefid="2119000360"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/TRANSFER CASE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Test complete.<symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>