<?xml version="1.0"?>
<?xml-stylesheet type="text/xsl" href="./twl_formatc.xsl"?>
<servinfo
releasenbr="1"
update="original"
id="l80ae6a43"
><title
>A/C PERFORMANCE </title><para
><ptxt
>The A/C system is designed to provide the passenger compartment with low temperature and low humidity air. The A/C evaporator, located in the HVAC housing is cooled to temperatures near the
freezing point. As warm damp air passes over the fins of the A/C evaporator, the air transfers its heat to the refrigerant in the evaporator coils and the moisture in the air condenses on the evaporator
fins. During periods of high heat and humidity, an A/C system will be more effective in the Recirculation mode (max-A/C). With the system in the Recirculation mode, only air from the passenger compartment
passes through the A/C evaporator. As the passenger compartment air dehumidifies, the A/C system performance levels rise.</ptxt></para><para
><ptxt
>Humidity has an important bearing on the temperature of the air delivered to the interior of the vehicle. It is important to understand the effect that humidity has on the performance of the
A/C system. When humidity is high, the A/C evaporator has to perform a double duty. It must lower the air temperature, and it must lower the temperature of the moisture in the air that condenses on the
evaporator fins. Condensing the moisture in the air transfers heat energy into the evaporator fins and coils. This reduces the amount of heat the A/C evaporator can absorb from the air. High humidity greatly
reduces the ability of the A/C evaporator to lower the temperature of the air.</ptxt></para><para
><ptxt
>However, evaporator capacity used to reduce the amount of moisture in the air is not wasted. Wringing some of the moisture out of the air entering the vehicle adds to the comfort of the passengers.
Although, an owner may expect too much from their A/C system on humid days. A performance test is the best way to determine whether the system is performing up to design standards. This test also provides
valuable clues as to the possible cause of trouble with the A/C system. The ambient air temperature in the location where the vehicle will be tested must be a minimum of 21° C (70° F) for this test.</ptxt></para><servinfosub
><title
>A/C PERFORMANCE TEST</title><attention1
name="WARNING"
><ptxt
>Refer to the applicable warnings and cautions for this system before performing the following operation <extxref
document="SOFTLINK"
extrefid="2407000340"
>(refer
to 24 - HEATING &amp; AIR CONDITIONING/PLUMBING - WARNING)</extxref> and <extxref
document="SOFTLINK"
extrefid="2407000330"
>(refer to 24 - HEATING &amp; AIR CONDITIONING/PLUMBING - CAUTION)</extxref>. Failure to
follow the warnings and cautions could result in possible personal injury or death.</ptxt></attention1><attention3
name="NOTE"
><ptxt
>When connecting the service equipment coupling to the line fitting, verify that the valve of the coupling is fully closed. This will reduce the amount of effort required to
make the connection.</ptxt></attention3><attention3
name="NOTE"
><ptxt
>The work area ambient temperature must be above 21° C (70° F) and the evaporator temperature must be above 13° C (55° F) prior to conducting the A/C Performance
Test.</ptxt></attention3><s1
><ptxt
>Check for diagnostic trouble codes using a scan tool. If no DTCs are found in the powertrain control module (PCM) or engine control module (ECM) (depending on engine application) or the totally
integrated power module (TIPM), go to <intxref
refid="kc3f5fd5f27b4ff3aef62f2823835745"
>STEP 2</intxref>. If any DTCs are found, repair as required, then proceed to <intxref
refid="kc3f5fd5f27b4ff3aef62f2823835745"
>STEP 2</intxref>.</ptxt></s1><s1
id="kc3f5fd5f27b4ff3aef62f2823835745"
><ptxt
>Connect a tachometer and a manifold gauge set or an A/C recycling/charging station.</ptxt></s1><s1
><ptxt
>Operate the heating-A/C system under the following conditions.</ptxt><list1
enumtype="bullet"
id="e79311d03dce4b6ead467be129e0b7d3"
><item
><ptxt
>Engine at idle and operating temperature</ptxt></item><item
><ptxt
>Doors or windows open</ptxt></item><item
><ptxt
>Transmission in Park or Neutral with parking brake set (depending on application)</ptxt></item><item
><ptxt
>A/C-heater controls set to Recirculation mode (max-A/C), full cool, panel mode, high blower and with A/C compressor engaged. If the A/C compressor does not engage, see the A/C System Diagnosis
chart.</ptxt></item></list1></s1><s1
><ptxt
>Insert a thermometer in the driver side center panel air outlet and operate the vehicle a minimum of ten minutes to allow the thermometer temperature to stabilize.</ptxt></s1><s1
><ptxt
>With the A/C compressor clutch engaged, compare the air temperature at the center panel outlet and the A/C compressor discharge pressure (high side) to the A/C Performance Temperature and Pressure
chart. The compressor clutch may cycle, depending upon the ambient temperature and humidity. If the clutch cycles, use the readings obtained before the clutch disengaged.</ptxt></s1><table
frame="all"
pgwide="1"
><title
>A/C PERFORMANCE TEMPERATURE AND PRESSURE</title><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(103.00)"
border-end-width="1pt"
border-end-color="black"
border-end-style="solid"
></table-column><table-column
column-number="2"
column-width="proportional-column-width(80.73)"
border-end-width="1pt"
border-end-color="black"
border-end-style="solid"
></table-column><table-column
column-number="3"
column-width="proportional-column-width(80.73)"
border-end-width="1pt"
border-end-color="black"
border-end-style="solid"
></table-column><table-column
column-number="4"
column-width="proportional-column-width(80.73)"
border-end-width="1pt"
border-end-color="black"
border-end-style="solid"
></table-column><table-column
column-number="5"
column-width="proportional-column-width(85.26)"
border-end-width="1pt"
border-end-color="black"
border-end-style="solid"
></table-column><table-column
column-number="6"
column-width="proportional-column-width(90.54)"
></table-column><tbody
><row
><entry
valign="top"
align="left"
><ptxt
><emph
>Ambient Temperature</emph></ptxt></entry><entry
valign="top"
align="center"
><ptxt
>21° C (70° F)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>27° C (80° F)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>32° C (90° F)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>38° C (100° F)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>43° C (110° F)</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
><emph
>Air Temperature at Center Panel Outlet</emph></ptxt></entry><entry
valign="top"
align="center"
><ptxt
>6 -15° C (42 - 59° F)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>7 -18° C (45 - 64° F)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>9 - 21° C (48 - 69° F)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>11 - 22° C (52 - 72° F)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>13 - 24° C (56 - 75° F)</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
><emph
>A/C High Side Pressure</emph></ptxt></entry><entry
valign="top"
align="center"
><ptxt
>1034 - 1896 kPa (150 - 275 psi)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>1207 - 2068 kPa (175 - 300 psi)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>1379 - 2241 kPa (200 - 325 psi)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>1551 - 2413 kPa (225 - 350 psi)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>1724 - 2241 kPa (250 - 375 psi)</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
><emph
>A/C Low Side Pressure</emph></ptxt></entry><entry
valign="top"
align="center"
><ptxt
>214 - 365 kPa (31 - 53 psi)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>248 - 407 kPa (36 - 59 psi)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>283 - 476 kPa (41 - 69 psi)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>317 - 483 kPa (46 - 70 psi)</ptxt></entry><entry
valign="top"
align="center"
><ptxt
>359 - 496 kPa (52 - 72 psi)</ptxt></entry></row></tbody></tgroup></table><s1
><ptxt
>If the air outlet temperature fails to meet the specifications in the A/C Performance Temperature and Pressure chart, or if the A/C compressor discharge pressure is high, refer to the A/C System
Diagnosis chart.</ptxt></s1><table
frame="sides"
pgwide="1"
id="h469111aaaaa46f1932af1bfcad7d8dc"
><title
>A/C SYSTEM DIAGNOSIS</title><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(142.58)"
border-end-width="1pt"
border-end-color="black"
border-end-style="solid"
></table-column><table-column
column-number="2"
column-width="proportional-column-width(179.51)"
border-end-width="1pt"
border-end-color="black"
border-end-style="solid"
></table-column><table-column
column-number="3"
column-width="proportional-column-width(203.93)"
></table-column><thead
><row
><entry
valign="middle"
align="center"
><ptxt
>Condition</ptxt></entry><entry
valign="middle"
align="center"
><ptxt
>Possible Causes</ptxt></entry><entry
valign="middle"
align="center"
><ptxt
>Correction</ptxt></entry></row></thead><tbody
><row
><entry
align="from-table-column(text-align)"
><ptxt
>Rapid A/C compressor clutch cycling (ten or more cycles per minute).</ptxt></entry><entry
align="from-table-column(text-align)"
><ptxt
>1. Low refrigerant system charge.</ptxt></entry><entry
align="from-table-column(text-align)"
><ptxt
>1. See Refrigerant System Leaks in this group. Test the refrigerant system for leaks. Repair, evacuate and charge the refrigerant system as required</ptxt></entry></row><row
><entry
align="left"
rowspan="6"
><ptxt
>Equal pressures, but the compressor clutch does not engage.</ptxt></entry><entry
align="left"
><para
><ptxt
>1. No refrigerant in the refrigerant system.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>1. See Refrigerant System Leaks in this group. Test the refrigerant system for leaks. Repair, evacuate and charge the refrigerant system as required.</ptxt></para></entry></row><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
align="from-table-column(text-align)"
><ptxt
>2. Open fuse.</ptxt></entry><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
align="from-table-column(text-align)"
><ptxt
>2. Check the fuse in the junction block. Repair the shorted circuit or component and replace the fuse as required.</ptxt></entry><entry
></entry></row><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
align="from-table-column(text-align)"
><ptxt
>3. Inoperative A/C compressor clutch field coil.</ptxt></entry><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
align="from-table-column(text-align)"
><ptxt
>3. See A/C Compressor Clutch Field Coil in this group. Test the compressor clutch field coil and replace as required.</ptxt></entry><entry
></entry></row><row
><entry
align="left"
><para
><ptxt
>4. Improperly installed or inoperative A/C pressure transducer.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>4. See A/C Pressure Transducer in this group. Test the transducer and replace as required.</ptxt></para></entry><entry
></entry></row><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
align="from-table-column(text-align)"
><ptxt
>5. Improperly installed or inoperative Evaporator Temperature Sensor.</ptxt></entry><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
align="from-table-column(text-align)"
><ptxt
>5. See Evaporator Temperature Sensor in this group. Correctly install or test and replace the sensor as required.</ptxt></entry><entry
></entry></row><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
align="from-table-column(text-align)"
><ptxt
>6. Inoperative A/C-heater control, totally integrated power module (TIPM) or PCM/ECM.</ptxt></entry><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
align="from-table-column(text-align)"
><ptxt
>6. Refer to the appropriate Electrical Diagnostic Procedures for testing of the A/C-heater control, TIPM or PCM/ECM. Test the module and replace as required.</ptxt></entry><entry
></entry></row><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
align="left"
rowspan="4"
><ptxt
>Normal refrigerant pressures, but A/C Performance Test air temperatures at center panel outlet are too high.</ptxt></entry><entry
align="left"
><para
><ptxt
>1. Excessive refrigerant oil in system.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>1. See Refrigerant Oil Level in this group. Recover the refrigerant from the refrigerant system and inspect the refrigerant oil content. Restore the refrigerant oil to the proper level as required.</ptxt></para></entry></row><row
><entry
align="left"
><para
><ptxt
>2. Temperature control cable improperly installed or inoperative.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>2. See Temperature Control Cable this group. Inspect the cable for proper operation. Replace the cable as required.</ptxt></para></entry><entry
></entry></row><row
><entry
align="left"
><para
><ptxt
>3. Blend door inoperative or sealing improperly.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>3. See HVAC Housing in this group. Inspect the blend door for proper operation and sealing. Repair as required.</ptxt></para></entry><entry
></entry></row><row
><entry
align="left"
><para
><ptxt
>4. Blend door not in full cold position.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>4. See Temperature Control Cable this group. Inspect the cable for proper operation. Replace the cable as required.</ptxt></para></entry><entry
></entry></row><row
><entry
border-end-width="1pt"
border-end-color="black"
border-end-style="solid"
align="left"
rowspan="3"
><ptxt
>The low side pressure is normal or slightly low, and the high side pressure is too low.</ptxt></entry><entry
align="left"
><para
><ptxt
>1. Low refrigerant system charge.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>1. See Refrigerant System Leaks in this group. Test the refrigerant system for leaks. Repair, evacuate and charge the refrigerant system as required.</ptxt></para></entry></row><row
><entry
align="left"
><para
><ptxt
>2. Refrigerant flow through the A/C evaporator is restricted.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>2. See A/C Evaporator in this group. Replace the restricted A/C evaporator as required.</ptxt></para></entry><entry
></entry></row><row
><entry
align="left"
><para
><ptxt
>3. Inoperative A/C compressor.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>3. See A/C Compressor in this group. Replace the compressor as required.</ptxt></para></entry><entry
></entry></row><row
><entry
align="left"
rowspan="6"
><ptxt
>The low side pressure is normal or slightly high, and the high side pressure is too high.</ptxt></entry><entry
align="left"
><para
><ptxt
>1. A/C condenser air flow restricted.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>1. Check the A/C condenser for damaged fins, foreign objects obstructing air flow through the condenser fins, and missing or improperly installed air seals. Clean, repair, or replace components
as required.</ptxt></para></entry></row><row
><entry
align="left"
><para
><ptxt
>2. Refrigerant flow through the receiver/drier is restricted.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>2. See Receiver/drier in this group. Replace the restricted receiver/drier as required.</ptxt></para></entry><entry
></entry></row><row
><entry
align="left"
><para
><ptxt
>3. Inoperative radiator cooling fan.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>3. Test the radiator cooling fan and replace as required. Refer to Group 7.</ptxt></para></entry><entry
></entry></row><row
><entry
align="left"
><para
><ptxt
>4. Refrigerant system overcharged.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>4. See Refrigerant System Charge in this group. Recover the refrigerant from the refrigerant system. Charge the refrigerant system to the proper level as required.</ptxt></para></entry><entry
></entry></row><row
><entry
align="left"
><para
><ptxt
>5. Air in the refrigerant system.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>5. See Refrigerant System Leaks in this group. Test the refrigerant system for leaks. Repair, evacuate and charge the refrigerant system as required.</ptxt></para></entry><entry
></entry></row><row
><entry
align="left"
><para
><ptxt
>6. Engine overheating.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>6. Test the engine cooling system and repair as required. Refer to Group 7.</ptxt></para></entry><entry
></entry></row><row
><entry
align="left"
rowspan="3"
><ptxt
>The low side pressure is too high, and the high side pressure is too low.</ptxt></entry><entry
align="left"
><para
><ptxt
>1. Accessory drive belt slipping.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>1. Inspect the accessory drive belt condition and tension. Replace the accessory drive belt or tensioner as required. Refer to Group 7.</ptxt></para></entry></row><row
><entry
align="from-table-column(text-align)"
><para
><ptxt
>2. Inoperative A/C expansion valve.</ptxt></para></entry><entry
align="from-table-column(text-align)"
><para
><ptxt
>2. See A/C Expansion Valve in this group. Replace the valve as required.</ptxt></para></entry><entry
></entry></row><row
><entry
align="left"
><para
><ptxt
>3. Inoperative A/C compressor.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>3. See A/C Compressor in this group. Replace the compressor as required.</ptxt></para></entry><entry
></entry></row><row
><entry
align="left"
rowspan="3"
><ptxt
>The low side pressure is too low, and the high side pressure is too high.</ptxt></entry><entry
align="left"
><para
><ptxt
>1. Restricted refrigerant flow through the refrigerant lines.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>1. See Liquid Line, Suction Line and Discharge Line in this group. Inspect the refrigerant lines for kinks, tight bends or improper routing. Correct the routing or replace the refrigerant line
as required.</ptxt></para></entry></row><row
><entry
align="from-table-column(text-align)"
><para
><ptxt
>2. Restricted refrigerant flow through the A/C expansion valve.</ptxt></para></entry><entry
align="from-table-column(text-align)"
><para
><ptxt
>2. See A/C Expansion Valve in this group. Replace the valve as required.</ptxt></para></entry><entry
></entry></row><row
><entry
align="left"
><para
><ptxt
>3. Restricted refrigerant flow through the A/C condenser.</ptxt></para></entry><entry
align="left"
><para
><ptxt
>3. See A/C Condenser in this group. Replace the restricted condenser as required.</ptxt></para></entry><entry
></entry></row></tbody></tgroup></table></servinfosub></servinfo>