<?xml version="1.0"?>
<?xml-stylesheet type="text/xsl" href="./twl_formatc.xsl"?>
<servinfo
releasenbr="1"
update="original"
id="b7e62f34776442f996c2e29ff9bbb287"
><title
>REFRIGERANT SYSTEM LEAKS</title><attention1
name="WARNING"
><ptxt
>R-134a service equipment or vehicle A/C system should not be pressure tested or leak tested with compressed air. Mixture of air and R-134a can be combustible at elevated
pressures. These mixtures are potentially dangerous and may result in fire or explosion causing property damage, personal injury or death.</ptxt><para
><ptxt
>Avoid breathing A/C refrigerant and lubricant
vapor or mist. Exposure may irritate eyes, nose and throat. Use only approved service equipment meeting SAE requirements to discharge an R-134a system. If accidental system discharge occurs, ventilate work
area before resuming service.</ptxt></para></attention1><attention3
name="NOTE"
><ptxt
>If the A/C refrigerant system charge is empty or low, a leak in the A/C system is likely. Visually inspect all A/C lines, fittings and components for an oily residue. Oil residue
can be an indicator of an A/C system leak location.</ptxt></attention3><attention3
name="NOTE"
><ptxt
>The only way to correctly determine if the refrigerant system is fully charged with R-134a is to completely evacuate and recharge the A/C system.</ptxt></attention3><para
><ptxt
>Connect a suitable manifold gauge set and determine if the static A/C system pressure is above or below 345 kPa (50 psi) <extxref
document="SOFTLINK"
extrefid="2407000360"
>(refer
to 24 - HEATING &amp; AIR CONDITIONING/PLUMBING - STANDARD PROCEDURE - REFRIGERANT SYSTEM SERVICE EQUIPMENT)</extxref>. If less than 345 kPa (50 psi), proceed to <intxref
refid="fdfd03612dd64af28313662a89680bbf"
>SYSTEM EMPTY</intxref>.
If greater than 345 kPa (50 psi), go to <intxref
refid="e74e2f33d1a446c88d567835cd46f12c"
>SYSTEM LOW</intxref>.</ptxt></para><servinfosub
><topic
id="fdfd03612dd64af28313662a89680bbf"
><title
>SYSTEM EMPTY</title><s1
><ptxt
>Evacuate the refrigerant system to the lowest degree of vacuum possible (approximately -88 kPa (-26 in. Hg) or greater vacuum) <extxref
document="SOFTLINK"
extrefid="2407055360"
>(refer
to 24 - HEATING &amp; AIR CONDITIONING/PLUMBING - STANDARD PROCEDURE - REFRIGERANT SYSTEM EVACUATE)</extxref>. Determine if the system holds a vacuum for 15 minutes. If vacuum is held, a leak is probably not present.
If system will not maintain vacuum level, proceed to <intxref
refid="g8c1aa15e1ff495781b06e370803dbb9"
>STEP 2</intxref>.</ptxt></s1><s1
id="g8c1aa15e1ff495781b06e370803dbb9"
><ptxt
>Prepare and dispense 0.284 kilograms (10 ounces) of R-134a refrigerant into the evacuated refrigerant system <extxref
document="SOFTLINK"
extrefid="2407055360"
>(refer
to 24 - HEATING &amp; AIR CONDITIONING/PLUMBING - STANDARD PROCEDURE - REFRIGERANT SYSTEM CHARGE)</extxref> and proceed to <intxref
refid="e4e3a003dce64a2197e6aecbaa561843"
>STEP 1</intxref> of the System Low procedure.</ptxt></s1></topic><topic
id="e74e2f33d1a446c88d567835cd46f12c"
><title
>SYSTEM LOW</title><s1
id="e4e3a003dce64a2197e6aecbaa561843"
><ptxt
>Position the vehicle in a wind-free work area. This will aid in detecting small leaks.</ptxt></s1><s1
><ptxt
>Operate the heating-A/C system with the engine at idle under the following conditions for at least 5 minutes.</ptxt><list1
enumtype="bullet"
><item
><ptxt
>Doors or windows open</ptxt></item><item
><ptxt
>Transaxle in Park or Neutral with the parking brake set (depending on application)</ptxt></item><item
><ptxt
>A/C-heater controls set to outside air, full cool, panel mode, high blower and with A/C compressor engaged</ptxt></item></list1></s1><attention2
name="CAUTION"
><ptxt
>A leak detector only designed for R-12 refrigerant will not detect leaks in an R-134a refrigerant system.</ptxt></attention2><s1
><ptxt
>Shut the vehicle Off and wait 2-7 minutes. Then use an electronic leak detector that is designed to detect R-134a refrigerant and search for leaks. Fittings, lines or components that appear to
be oily usually indicate a refrigerant leak. To inspect the A/C evaporator for leaks, insert the leak detector probe into the drain tube opening or an air outlet. A dye for R-134a is available to aid in
leak detection. Use only DaimlerChrysler approved refrigerant dye.</ptxt></s1></topic></servinfosub></servinfo>