<?xml version="1.0"?>
<?xml-stylesheet type="text/xsl" href="./twl_formatc.xsl"?>
<servinfo
releasenbr="1"
update="original"
id="m9be387f946b4ee0a493445ec27efea9"
><title
>DISASSEMBLY</title><attention3
name="NOTE"
><ptxt
>If the input clutch assembly is being reconditioned (clutch/seal replacement) or replaced, it is necessary to perform the Quick Learn Procedure using the scan tool <extxref
document="SOFTLINK"
extrefid="0857040360"
>(Refer to 8 - ELECTRICAL/ELECTRONIC CONTROL MODULES/TRANSMISSION CONTROL MODULE - STANDARD PROCEDURE)</extxref>.</ptxt></attention3><figure
figtype="spread-page-portrait-no-fig-id"
id="o01e808b1d0748e88acc423b780e87ae"
><graphic
graphicname="7a034c18"
></graphic><callout
><table
frame="bottom"
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(198)"
border-end-width="1pt"
border-end-color="black"
border-end-style="hidden"
></table-column><table-column
column-number="2"
column-width="proportional-column-width(198)"
></table-column><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>1 - THRUST BEARING NUMBER 3</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>10 - SNAP-RING (SELECT)</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>2 - OD HUB/SHAFT</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>11 - PLATE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>3 - SNAP-RING (WAVE)</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>12 - DISC</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>4 - REV/OD REACTION PLATE</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>13 - OD CLUTCH</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>5 - THRUST BEARING NUMBER 4</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>14 - SNAP-RING (TAPERED)</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>6 - SNAP-RING (FLAT)</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>15 - UD/OD REACTION PLATE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>7 - REVERSE HUB/SHAFT</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>16 - SNAP-RING (FLAT)</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>8 - REVERSE CLUTCH</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>17 - UD HUB/SHAFT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>9 - REVERSE REACTION PLATE</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>18 - THRUST BEARING NUMBER 2</ptxt></entry></row></tbody></tgroup></table></callout></figure><s1
><ptxt
>Remove the reverse reaction plate selective snap-ring (10) from the input clutch retainer.</ptxt></s1><s1
><ptxt
>Remove the reverse reaction plate (9) from the input clutch retainer.</ptxt></s1><s1
><ptxt
>Remove the reverse hub (7) and reverse clutch pack (8) from the input clutch retainer.</ptxt></s1><s1
><ptxt
>Remove the number 4 thrust bearing (5) from the overdrive hub (2).</ptxt></s1><s1
><ptxt
>Remove the overdrive hub (2) from the input clutch retainer.</ptxt></s1><s1
><ptxt
>Remove the number 3 thrust bearing (1) from the underdrive hub (17).</ptxt></s1><s1
><ptxt
>Remove the OD/reverse pressure plate snap-ring (6) from the from the OD/reverse piston.</ptxt></s1><s1
><ptxt
>Remove the underdrive hub (17), overdrive clutch (13), and overdrive reaction plate (15) from the input clutch retainer.</ptxt></s1><attention3
name="NOTE"
><ptxt
>The overdrive friction discs and steel discs are thicker than the matching components in the underdrive and reverse clutches.</ptxt></attention3><s1
><ptxt
>Remove the number 2 thrust bearing (18) from the input clutch hub.</ptxt></s1><s1
><ptxt
>Remove the overdrive clutch wave snap-ring (3) from the from the OD/reverse piston.</ptxt></s1><s1
><ptxt
>Remove the UD/OD reaction plate tapered snap-ring (14) from the input clutch retainer (13).</ptxt></s1><s1
><ptxt
>Remove the UD/OD reaction plate (15) from the input clutch retainer.</ptxt></s1><s1
><ptxt
>Remove the UD/OD reaction plate flat snap-ring (16) from the input clutch retainer.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="spread-page-portrait-no-fig-id"
id="o748d0142f8a4a0baacd5324c5dbe924"
><graphic
graphicname="7a034c19"
></graphic><callout
><table
frame="bottom"
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(198)"
border-end-width="1pt"
border-end-color="black"
border-end-style="hidden"
></table-column><table-column
column-number="2"
column-width="proportional-column-width(198)"
></table-column><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>1 - INPUT CLUTCH HUB</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>11 - UD CLUTCH</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>2 - O-RING SEALS</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>12 - PLATE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>3 - SEAL</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>13 - CLUTCH RETAINER</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>4 - SNAP-RING</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>14 - SEAL</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>5 - SNAP-RING</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>15 - OD/REV PISTON</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>6 - UD BALANCE PISTON</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>16 - BELLEVILLE SPRING</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>7 - SNAP-RING</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>17 - SNAP-RING</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>8 - UD PISTON</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>18 - SEAL RINGS</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>9 - SPRING</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>19 - INPUT SHAFT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>10 - DISC</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>20 - LUBRICATION CHECK VALVE AND SNAP-RING</ptxt></entry></row></tbody></tgroup></table></callout></figure><s1
><ptxt
>Remove the underdrive clutch pack (11) from the input clutch retainer (13).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="m186c6e83a5e4223a8e49f4c08ceea93"
><graphic
graphicname="7a02417e"
></graphic></figure><s1
><ptxt
>Using Spring Compressor 8251 (2) , compress the UD balance piston (3) and remove the snap-ring from the input clutch hub.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="2-column-portrait-no-fig-id"
id="na9726699bd14d8caac8e752deb7fb47"
><graphic
graphicname="7a034c19"
></graphic><callout
><table
frame="bottom"
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(198)"
border-end-width="1pt"
border-end-color="black"
border-end-style="hidden"
></table-column><table-column
column-number="2"
column-width="proportional-column-width(198)"
></table-column><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>1 - INPUT CLUTCH HUB</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>11 - UD CLUTCH</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>2 - O-RING SEALS</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>12 - PLATE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>3 - SEAL</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>13 - CLUTCH RETAINER</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>4 - SNAP-RING</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>14 - SEAL</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>5 - SNAP-RING</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>15 - OD/REV PISTON</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>6 - UD BALANCE PISTON</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>16 - BELLEVILLE SPRING</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>7 - SNAP-RING</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>17 - SNAP-RING</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>8 - UD PISTON</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>18 - SEAL RINGS</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>9 - SPRING</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>19 - INPUT SHAFT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>10 - DISC</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>20 - LUBRICATION CHECK VALVE AND SNAP-RING</ptxt></entry></row></tbody></tgroup></table></callout></figure><s1
><ptxt
>Remove the UD balance piston (6) and piston return spring (9) from the input clutch retainer (13).</ptxt></s1><s1
><ptxt
>Remove the underdrive piston (8) from the input clutch retainer (13).</ptxt></s1><attention3
name="NOTE"
><ptxt
>Both the UD balance piston and the underdrive piston have seals molded onto them. If the seal is damaged, do not attempt to install a new seal onto the piston. The piston/seal
must be replaced as an assembly.</ptxt></attention3><s1
><ptxt
>Remove the input clutch retainer tapered snap-ring (5).</ptxt></s1><s1
><ptxt
>Separate input clutch retainer (13) from input clutch hub (1).</ptxt></s1><s1
><ptxt
>Separate OD/reverse piston (15) from input clutch hub retainer (13).</ptxt></s1><s1
><ptxt
>Remove all seals and o-rings from the input shaft and input hub. The o-rings on the input hub are color coded. Be sure to make note of which o-ring belongs in which location.<symbol
name="skip"
></symbol></ptxt></s1></servinfo>