<?xml version="1.0"?>
<?xml-stylesheet type="text/xsl" href="./twl_formatc.xsl"?>
<servinfo
releasenbr="1"
update="original"
id="a6fe267143ae41bd94720c1e22016702"
><title
>INSTALLATION</title><figure
figtype="1-column-portrait-no-fig-id"
id="oc07f2494dea40ecb07198454f15c6f6"
><graphic
graphicname="7a035fb3"
></graphic></figure><s1
><ptxt
>Position the I/P assembly into the vehicle and support back.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="c7f078a930a24c30b27a6690577c2e56"
><graphic
graphicname="7a035fb2"
></graphic></figure><s1
><ptxt
>Position the wire harness (2) through the cowl panel (1) and seat the grommet (3) fully.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="f31198befae24c84bcd6c5f5f7f978cf"
><graphic
graphicname="7a035fb0"
></graphic></figure><s1
><ptxt
>Loosely install the nuts (3) onto the fenceline studs (1).</ptxt></s1><s1
><ptxt
>Position the I/P assembly (4) back and carefully push the heater core and A/C lines and the brake booster support studs, through the cowl.</ptxt></s1><s1
><ptxt
>Position the I/P over the fenceline studs (1).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="f60e3fc556fe41b880aea94d498c434b"
><graphic
graphicname="7a035fb1"
></graphic></figure><s1
><ptxt
>Loosely install the side support bolts (1).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="c939cdf51a974f0f976754ed20744ee8"
><graphic
graphicname="7a035fa8"
></graphic></figure><s1
><ptxt
>Install the center support brackets (4) over the studs (3) and install the bolts (1) and nuts (2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="a94eddcaa56649258f7d60dd2aaba904"
><graphic
graphicname="7a035fb1"
></graphic></figure><s1
><ptxt
>Tighten the side support bolts to 11 N·m (8 ft. lbs.).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="jda43466cc3a48199712b1b541618e13"
><graphic
graphicname="7a035fb0"
></graphic></figure><s1
><ptxt
>Tighten the fenceline nuts to 12 N·m (9 ft. lbs.).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="o12fb2c32d5c44708a2fc31a73349bb4"
><graphic
graphicname="7a035fa8"
></graphic></figure><s1
><ptxt
>Tighten the bolts (1) and nuts (2) to 8 N·m (6 ft. lbs.).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="beaf6d815670410b9c9443762e89bf96"
><graphic
graphicname="7a035faf"
></graphic></figure><s1
><ptxt
>Position the main wire harness (1) back into place and seat all the support clips fully.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="n247e79349c04e69ad7ce0af21bd9afe"
><graphic
graphicname="7a035fa1"
></graphic></figure><s1
><ptxt
>Install the battery tray, <extxref
document="SOFTLINK"
extrefid="0851016420"
>(Refer to 8 - ELECTRICAL/BATTERY SYSTEM/TRAY - INSTALLATION)</extxref>.</ptxt></s1><s1
><ptxt
>Position the power steering reservoir back into place.</ptxt></s1><s1
><ptxt
>Install the right side grounds (2) and install the nuts (3).</ptxt></s1><s1
><ptxt
>Connect the positive battery cable (4).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="p3ca3db87604405daa2af9b29f9634de"
><graphic
graphicname="7a035fae"
></graphic></figure><s1
><ptxt
>Install the brake booster bracket nuts (2) and tighten to 18 N·m (13.5 ft. lbs.).</ptxt></s1><s1
><ptxt
>Position the wire harness back and secure the support clips fully.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="a0df86850a4847daad433c5c78414616"
><graphic
graphicname="7a033b3b"
></graphic></figure><s1
><ptxt
>Remove the tape or plugs from the opened refrigerant line fittings and the expansion valve ports.</ptxt></s1><s1
><ptxt
>Lubricate new O-ring seals with clean refrigerant oil and install them onto the refrigerant line fittings. Use only the specified O-rings as they are made of special materials compatible to the
R-134a system. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.</ptxt></s1><s1
><ptxt
>Connect the A/C liquid line (3) and A/C suction line (5) onto the A/C expansion valve (1).</ptxt></s1><s1
><ptxt
>Install the nut (2) that secures the A/C liquid and suction lines to the A/C expansion valve. Tighten the nut to 23 N·m (17 ft. lbs.).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="a17a642d81544d4eac4048807c06fd6c"
><graphic
graphicname="7a033b3c"
></graphic></figure><s1
><ptxt
>Remove the previously installed plugs or caps and connect the heater hoses (2) to the heater core tubes (1).</ptxt></s1><s1
><ptxt
>Using cable-type spring clamp pliers or equivalent, correctly position the two hose clamps that secure the heater hoses to the heater core tubes and engage the clamps to the tubes.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="bf2c5cb1ea614a7eae6278b8b4e7203f"
><graphic
graphicname="7a035fad"
></graphic></figure><s1
><ptxt
>Install the EGR tube (1), <extxref
document="SOFTLINK"
extrefid="2516016420"
>(Refer to 25 - EMISSIONS CONTROL/EXHAUST GAS RECIRCULATION/VALVE - INSTALLATION)</extxref>.</ptxt></s1><s1
><ptxt
>Fill the coolant, <extxref
document="SOFTLINK"
extrefid="0700000360"
>(Refer to 7 - COOLING - STANDARD PROCEDURE)</extxref>.</ptxt></s1><s1
><ptxt
>Evacuate the A/C system, <extxref
document="SOFTLINK"
extrefid="2407000360"
>(Refer to 24 - HEATING &amp; AIR CONDITIONING/PLUMBING - STANDARD PROCEDURE)</extxref>.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="p37914db31d44bc99a22d776130e862c"
><graphic
graphicname="7a035f9d"
></graphic></figure><s1
><ptxt
>Install the glove box (1), <extxref
document="SOFTLINK"
extrefid="2334004420"
>(Refer to 23 - BODY/INSTRUMENT PANEL/GLOVE BOX - INSTALLATION)</extxref>.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="b3e5a4b3d008479b909540574c0c0f10"
><graphic
graphicname="7a035fac"
></graphic></figure><s1
><ptxt
>Connect the antenna connector (1).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="ef9a13a7d9a74817931a0b49303678d8"
><graphic
graphicname="7a035fab"
></graphic></figure><s1
><ptxt
>Connect the electrical connectors (1 and 2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="k685d4a516604b30ad5dab39dadb163f"
><graphic
graphicname="7a035faa"
></graphic></figure><s1
><ptxt
>Connect the grounds (2) and install the nuts.</ptxt></s1><s1
><ptxt
>Install the nut to the lower HVAC support bracket under the glove box.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="adf6390313ab4735ab55b6ac724e7e7f"
><graphic
graphicname="7a035fa9"
></graphic></figure><s1
><ptxt
>Connect the brake pedal rod (1) and install the clip (2).</ptxt></s1><s1
><ptxt
>If equipped, connect the clutch pedal rod and install the clip.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="mc65b8a601a14266b05225e42c336c7a"
><graphic
graphicname="7a035f9b"
></graphic></figure><s1
><ptxt
>Install the center I/P trim panels (1 and 3) and install the screws (2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="c88aef5561424b21b27652753a118d94"
><graphic
graphicname="7a026dcc"
></graphic></figure><s1
><ptxt
>Install the radio, <extxref
document="SOFTLINK"
extrefid="0850028420"
>(Refer to 8 - ELECTRICAL/AUDIO/RADIO - INSTALLATION)</extxref>.</ptxt></s1><s1
><ptxt
>Connect the HVAC control cables (1 and 9) and connect the electrical connectors (3 and 4).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="nff07693c90240f7ab83e9888640b658"
><graphic
graphicname="7a035f9a"
></graphic></figure><s1
><ptxt
>Position the center bezel (1) onto the I/P and seat the clips fully.</ptxt></s1><s1
><ptxt
>Install the lower screws (2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="n56dd95ee18445fe9d9bd9602eac5c5d"
><graphic
graphicname="7a035f99"
></graphic></figure><s1
><ptxt
>Connect the electrical connector (4) and position the upper center cover onto the top of the I/P.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="n064d0f536f04993bdc47cd3248b1ead"
><graphic
graphicname="7a035f98"
></graphic></figure><s1
><ptxt
>Position the front of the cover (1) onto the center support and rotate the trim (2) back and seat the clips fully.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="mcde0422a71248b4bd23ad69bf11160e"
><graphic
graphicname="7a035f96"
></graphic></figure><s1
><ptxt
>Position the lower tabs (1) into the slots and rotate the trim (3) up and seat the clips (2) fully.<symbol
name="skip"
></symbol></ptxt></s1><s1
><ptxt
>Install the transfercase shifter, <extxref
document="SOFTLINK"
extrefid="2119057420"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/TRANSFER CASE/SHIFT LEVER - INSTALLATION)</extxref>.</ptxt></s1><s1
><ptxt
>Install the automatic transmission shifter, if equipped, <extxref
document="SOFTLINK"
extrefid="2110145420"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE/SHIFT MECHANISM
- INSTALLATION)</extxref>.</ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="aa4ab1e342c449d88865805d5b12d94c"
><graphic
graphicname="7a035fa7"
></graphic></figure><s1
><ptxt
>Position the end caps (1) onto the I/P and seat fully.<symbol
name="skip"
></symbol></ptxt></s1><s1
><ptxt
>Install the steering column, <extxref
document="SOFTLINK"
extrefid="1910000420"
>(Refer to 19 - STEERING/COLUMN - INSTALLATION)</extxref>.</ptxt></s1><s1
><ptxt
>Install the amplifier, <extxref
document="SOFTLINK"
extrefid="0850001420"
>(Refer to 8 - ELECTRICAL/AUDIO/AMPLIFIER - INSTALLATION)</extxref>.</ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="ia3428024ba44fca8accf08cf6cf1ecb"
><graphic
graphicname="7a035fa6"
></graphic></figure><s1
><ptxt
>Install the reinforcement plate (2) and install the bolts (1).</ptxt></s1><s1
><ptxt
>Tighten the bolts (1) to 11 N·m (8 ft. lbs.).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="c1e878f1a51c46309cf280e9b9fe382a"
><graphic
graphicname="7a035fa5"
></graphic></figure><s1
><ptxt
>Position the steering column opening cover (3) onto the lower tabs (2), rotate up and seat the clips (1) fully.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="ef84b7cd164348eaa8cf5083c77c01e9"
><graphic
graphicname="7a035fa4"
></graphic></figure><s1
><ptxt
>Position the lower opening trim onto the I/P and seat the clips (1) fully.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="l467d28f08ce45e993f8e87474e978a0"
><graphic
graphicname="7a035fa3"
></graphic></figure><s1
><ptxt
>Position the center harness (1) back into place and seat the support clips (2) fully.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="b2c06efc92054980a208eaef9c8aa7c1"
><graphic
graphicname="7a035fa2"
></graphic></figure><s1
><ptxt
>Connect the center harness electrical connectors (1, 2 and 3).</ptxt></s1><s1
><ptxt
>Install the center console, <extxref
document="SOFTLINK"
extrefid="2337037420"
>(Refer to 23 - BODY/INTERIOR/CENTER CONSOLE - INSTALLATION)</extxref>.</ptxt></s1><s1
><ptxt
>Install the center console, <extxref
document="SOFTLINK"
extrefid="2337037420"
>(Refer to 23 - BODY/INTERIOR/CENTER CONSOLE - INSTALLATION)</extxref><symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="d9e6cfcac2594034b6f8eb058735664d"
><graphic
graphicname="7a035fa1"
></graphic></figure><s1
><ptxt
>Connect the battery cables (4).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="ocb5416fc7d44027b45d9cf71393227b"
><graphic
graphicname="7a035f66"
></graphic></figure><s1
><ptxt
>Secure the front door check straps (2) over the footman's loop (1) and connect the electrical connector (3).<symbol
name="skip"
></symbol></ptxt></s1></servinfo>