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<servinfo
releasenbr="1"
update="original"
id="hf0ff3ac48944b748b962dfff0712363"
><title
>P0736-GEAR RATIO ERROR IN REVERSE</title><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph></ptxt></para><diagnostic
type="condition"
><title
>Theory of Operation</title><condition
><para
><ptxt
>The transmission system uses two speed sensors, one to measure input rpm and one to measure output rpm. These inputs are essential for proper transmission operation. Therefore, the integrity
of this data is verified through the following checks:</ptxt></para><para
><ptxt
>1) Once in a particular gear, if the gear ratio varies from the correct gear ratio, the corresponding in-gear trouble code is set (DTCs P0731-36 and P1736).</ptxt></para><para
><ptxt
>2) An excessive change in input or output speeds indicating signal intermittent may result in the DTCs P0716 and/or P0721 being set. </ptxt></para><para
><ptxt
>3) If the common speed sensor ground circuit is lost, both sensor inputs will read the pulses from the input speed sensor when at a stop in neutral. Since the input speed sensor reads 60 teeth
from the input clutch hub and the output speed sensor reads 30 teeth from the park gear, the result is an apparent speed ratio of 1:2 and may cause the DTC P1794 to set.</ptxt></para></condition></diagnostic><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>Continuously with the ignition on, engine running, with the transmission in gear.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>If the ratio of the Input rpm to the Output rpm does not match the current gear ratio. This DTC can take up to five minutes of problem identification before illuminating the MIL</ptxt></para></item></list1><table
><tgroup
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xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>LOW FLUID LEVEL</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>CUT L/R TOWER SEAL ON MAIN VALVE BODY</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>CUT L/R CLUTCH PISTON SEALS</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>BROKEN OR MISSING L/R CLUTCH BLEED ORIFICE (IN L/R CLUTCH RETAINER)</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>CUT L/R ACCUMULATOR PISTON SEAL IN MAIN VALVE BODY</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>CRACKED L/R ACCUMULATOR PISTON IN MAIN VALVE BODY</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>CUT OD/REV PISTON SEALS</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>BROKEN OR MISSING OD/REV BLEED ORIFICE (IN OD/REV CLUTCH PISTON)</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>BROKEN REVERSE CARRIER HUB WELD</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>BROKEN REVERSE SUN GEAR WELD TO THE REACTION CARRIER</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting procedure before proceeding. <extxref
document="SOFTLINK"
extrefid="2110000360"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC
- 45RFE/545RFE - STANDARD PROCEDURE)</extxref> </emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="n2d93039525f4a1b8ae2d63f1f07fca4"
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>CHECK FOR RELATED DTCS</emph></ptxt></spec><test1
><ptxt
>With the scan tool, check for other transmission DTC's</ptxt></test1><question
>Are there any Transmission; solenoid, line pressure, speed sensor, and/or loss of prime DTC's present?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Refer to appropriate symptom in the Transmission category. Perform the test for P0944-LOSS OF PRIME first if it is present.</ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="fd990af4a3a24897b5770414ee22466a"
>2</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="fd990af4a3a24897b5770414ee22466a"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>CHECK IF DTC IS CURRENT</emph></ptxt></spec><test1
><ptxt
>With the scan tool, perform the Reverse Gear Clutch test. Follow the instructions on the scan tool.</ptxt></test1><test1
><ptxt
>Increase the throttle angle, TPS degree, to 30°, for no more than a few seconds.</ptxt></test1><test1
><attention2
name="CAUTION"
><ptxt
>Do not overheat the transmission.</ptxt></attention2></test1><test1
><attention3
name="NOTE"
><ptxt
>Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test procedure.</ptxt></attention3></test1><question
>Did the clutch test pass, input speed remain at zero?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="jf39bc932eec431b943b975994954018"
>3</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="gfc5f7dd21d7496d905611a613a95e19"
>4</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="jf39bc932eec431b943b975994954018"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>CHECK DTC EVENT DATA</emph></ptxt></spec><test1
><ptxt
>The conditions necessary to set this DTC are not currently present.</ptxt></test1><test1
><ptxt
>With the scan tool, check the DTC EVENT DATA to help identify the conditions in which the DTC was set.</ptxt></test1><question
>Does the DTC EVENT DATA show an input speed reading of zero?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="m50379b03fd94b2c9a0677dd1fa98850"
>8</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="gfc5f7dd21d7496d905611a613a95e19"
>4</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="gfc5f7dd21d7496d905611a613a95e19"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>POSSIBLE INTERNAL TRANSMISSION CAUSES</emph></ptxt></spec><test1
><ptxt
>Remove the Transmission Oil Pan and Valve Body and check the following per the Service Information:</ptxt><list1
enumtype="bullet"
><item
><ptxt
>Clutch or metal debris in the pan</ptxt></item><item
><ptxt
>L/R clutch tower seal on the main valve body or cuts and the L/R accumulator piston and seals.</ptxt></item><item
><ptxt
>Air check the Reverse and L/R Hydraulic Clutch circuits (in the case) for excessive air leakage.</ptxt></item></list1></test1><test1
><attention3
name="NOTE"
><ptxt
>Both Hydraulic Clutch circuits contain a small bleed orifice , a small amount of air leakage is normal. The Reverse hydraulic clutch circuit bleed orifice connects
to the OD hydraulic clutch cavity. A small amount of air leakage into the OD hydraulic clutch circuit is considered normal.</ptxt></attention3></test1><question
>Were there any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary. If clutch debris is present, remove the transmission and inspect the Reverse and L/R clutches, and inspect the Transmission Oil Pump and
Main Regulator Valve for damage or sticking in its bore.</ptxt></item><item
><ptxt
>Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="2110000360"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="hb8ba321ef8c46418b241deafe70642a"
>5</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="hb8ba321ef8c46418b241deafe70642a"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>CLUTCH TEST FAILURE</emph></ptxt></spec><question
>Did the clutch test fail in reverse?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="ab8b089067c94277b4747696e57b496f"
>6</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Test complete.</ptxt></item><item
><ptxt
>Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="2110000360"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ab8b089067c94277b4747696e57b496f"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>CHECK FOR BROKEN REVERSE SUN GEAR WELD</emph></ptxt></spec><test1
><ptxt
>Working through the windows in the bottom of the case, check for a broken Reverse Sun gear weld to the reaction carrier as follows:</ptxt></test1><test1
><ptxt
>1) Hold the Transmission Output Shaft by holding the Transmission Manual Lever in the park position.</ptxt></test1><test1
><ptxt
>2) Rotate the Input Annulus gear and drive shell, (the drum that encloses the two rearmost carriers).</ptxt></test1><test1
><ptxt
>3) Check to see if the reaction carrier (the front-most carrier, whose outer shell is splined to the 2C clutch) is rotating faster than the drive shell is being turned.</ptxt></test1><question
>Is the reaction carrier turning faster than the drive shell?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="d0d7e104a8224a4da2041dc1c0b5ce7b"
>7</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the reaction carrier per the Service Information.</ptxt></item><item
><ptxt
>Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="2110000360"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="d0d7e104a8224a4da2041dc1c0b5ce7b"
><spec
><ptxt
><testno><emph>7.</emph></testno> <emph
>CHECK REVERSE CARRIER HUB</emph></ptxt></spec><test1
><ptxt
>Remove the Transmission per the Service Information and inspect the weld on the reverse carrier hub.</ptxt></test1><question
>Were there any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary. Refer to the Service Information for proper repair procedures.</ptxt></item><item
><ptxt
>Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="2110000360"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Disassemble and inspect the input clutch assembly. Check the Reverse clutch reaction plate snap ring. Check the OD and Reverse clutch seals, discs, and bleed
orifice (in the OD/Reverse clutch piston). Check the Reverse hub and shaft. Repair as necessary. Refer to the Service Information for proper repair procedures.</ptxt></item><item
><ptxt
>Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="2110000360"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)</extxref> <symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="m50379b03fd94b2c9a0677dd1fa98850"
><spec
><ptxt
><testno><emph>8.</emph></testno> <emph
>CHECK FOR INTERMITTENT OPERATION</emph></ptxt></spec><test1
><ptxt
>Intermittent gear ratio DTCs can be set by problems in the Input and Output Speed Sensor circuits and/or Speed Sensor Ground circuit.</ptxt></test1><test1
><ptxt
>Remove the Starter Relay.</ptxt></test1><test1
><attention2
name="CAUTION"
><ptxt
>Removal of the Starter Relay will prevent the vehicle from being started in gear. </ptxt></attention2></test1><test1
><attention1
name="WARNING"
><ptxt
>The Starter Relay must be removed from the PDC. Failure to do so can result in personal injury or death.</ptxt></attention1></test1><test1
><attention3
name="NOTE"
><ptxt
>Failure to remove the Starter Relay can cause a Transmission - No Response condition.</ptxt></attention3></test1><test1
><ptxt
>Check the Speed Sensor wiring and connectors for good connection, then perform a wiggle test using the Transmission Simulator, Miller tool #8333.</ptxt></test1><question
>Were there any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. <extxref
document="SOFTLINK"
extrefid="2110000360"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)</extxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Test complete.<symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>