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<servinfo
releasenbr="1"
update="original"
id="objid-080022dc81806ec7-1"
><title
>ASSEMBLY</title><figure
figtype="1-column-portrait-no-fig-id"
id="objid-080022dc81806ec7-2"
><graphic
graphicname="7a036b80"
></graphic></figure><attention3
name="NOTE"
><ptxt
>New Plates and discs with fiber coating (no grooves or lines) must be presoaked in Friction Modifier before assembly. Soak plates and discs for a minimum of 20 minutes.</ptxt></attention3><s1
><ptxt
>Lubricate components with gear lubricant.</ptxt></s1><s1
><ptxt
>Assemble clutch discs (1), plates (6) and belleville spring (2) into packs and secure disc packs with retainers (5).</ptxt></s1><attention3
name="NOTE"
><ptxt
>Belleville spring (2) is position with the convex side against the side gear.</ptxt></attention3><s1
><ptxt
>Position assembled clutch disc packs on the side gear (4) hubs.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="bc9b6f3734b346e7809bfe8c734fbb12"
><graphic
graphicname="7a036b7e"
></graphic></figure><s1
><ptxt
>Install lower clutch pack and side gear (1) in the differential case (2), with retaining clips seated in the case pocket.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="h6f05f3ccaa0417fa1932966e29ba704"
><graphic
graphicname="7a036b7d"
></graphic></figure><s1
><ptxt
>Install upper clutch disc pack (1) retaining clips (2) and side gear (3) with seated in the case pocket.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="m316e74de6de43cfbb98a98ad0388af5"
><graphic
graphicname="7a036b7c"
></graphic></figure><s1
><ptxt
>Lubricated and install discs into side gears from Trac-lok® Tool C-4487. Install forcing screw from Trac-lok® Tool C-4487 and thread screw to compress belleville springs in clutch packs.</ptxt></s1><s1
><ptxt
>Install pinion gears (2) in side gears opposite each other.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="p51952acd41d4ba898e16f664e001f58"
><graphic
graphicname="7a036b7b"
></graphic></figure><s1
><ptxt
>Rotate differential case (2) with turning bar (1) from Trac-lok® Tool C-4487 until pinion gears align with mate shaft holes in the case. </ptxt><attention3
name="NOTE"
><ptxt
>Loosen forcing screw in small increments to relieve clutch pack tension if differential case can not be rotated.<symbol
name="skip"
></symbol></ptxt></attention3></s1><figure
figtype="1-column-portrait-no-fig-id"
id="h52810941bb24629b75649b73d5e715c"
><graphic
graphicname="7a036b81"
></graphic></figure><s1
><ptxt
>Install pinion gear thrust washers (1) between the gear and case (2). Align washers with mate shaft hole in the case.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="pe3c3c2a027645419a58c9eae451656c"
><graphic
graphicname="7a036b79"
></graphic></figure><s1
><ptxt
>Remove forcing screw upper disc from side gear.</ptxt></s1><s1
><ptxt
>Remove lower disc (1) from side gear (2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="o8a53646a48b469daec0b82c9e1fe8c3"
><graphic
graphicname="7a036b78"
></graphic></figure><s1
><ptxt
>Install pinion mate shaft (3) in case (1).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="i5f532dfba3f46c7ad38df23d5f4e06c"
><graphic
graphicname="7a036b82"
></graphic></figure><s1
><ptxt
>Install pinion mate shaft (1) roll pin (2).</ptxt></s1><s1
><ptxt
>Install ring gear.</ptxt></s1><s1
><ptxt
>Lubricate all differential components with gear lubricant.<symbol
name="skip"
></symbol></ptxt></s1></servinfo>