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<servinfo
releasenbr="1"
update="original"
id="objid-080022dc81809803-1"
><title
>INSTALLATION</title><figure
figtype="1-column-portrait-no-fig-id"
id="objid-080022dc81809803-2"
><graphic
graphicname="7a036b8d"
></graphic></figure><s1
><ptxt
> Install rear bearing cup with Installer C-4308 (1) and Handle C-4171 (2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="p727197b379a4be4ae59f43faa6ce342"
><graphic
graphicname="7a031690"
></graphic></figure><s1
><ptxt
>Install front bearing cup with Installer D-129 (1) and Handle C-4171 (2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="fd58d30f03cf4a13b718420cdedf7d74"
><graphic
graphicname="7a03168a"
></graphic></figure><s1
><ptxt
>Install front pinion bearing (1).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="a85fc82fd9f54b6a842559df1a7e3d92"
><graphic
graphicname="7a031689"
></graphic></figure><s1
><ptxt
>Install front pinion bearing oil slinger (1).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="h2b10487165f4e448407c323857b335c"
><graphic
graphicname="7a036b8e"
></graphic></figure><s1
><ptxt
>Apply a light coating of gear lubricant on the lip of pinion seal. Install pinion seal with Installer 8681 (1) and Handle C-4171 (2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="f361c27569964312ba9a09c052a34342"
><graphic
graphicname="7a03168e"
></graphic></figure><s1
><ptxt
>Install pinion depth shims (1) on the pinion shaft (2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="kb6da78187174bceb310754ca3209d74"
><graphic
graphicname="7a0277c3"
></graphic></figure><s1
><ptxt
>Install rear pinion bearing (4) on the pinion gear (3) with Installer C-4040 (2) and a press (1).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="b1fe7a05440044d2ab145b17e1af4835"
><graphic
graphicname="7a023bc7"
></graphic></figure><s1
><ptxt
>Install collapsible spacer (1) on pinion shaft (3).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="i13309818bc34b4aa518e320c13e2fee"
><graphic
graphicname="7a036b8f"
></graphic></figure><s1
><ptxt
>Install pinion gear into the housing.</ptxt></s1><s1
><ptxt
>Install pinion flange (1) with Installer C-3718 (2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="iccf1a61668c476ca7d0a7118b3b74e0"
><graphic
graphicname="7a033876"
></graphic></figure><s1
><ptxt
>Install pinion washer and a new nut. Hold pinion flange with Spanner Wrench 6958 and tighten pinion nut to 217 N·m (160 ft. lbs.).</ptxt></s1><s1
><ptxt
>Set torque wrench to 271 N·m (200 ft. lbs.) and tighten pinion nut in 6.8 N·m (5 ft. lbs.) increments until Pinion Torque To Rotate specification is achieved.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="l8768a7090bf4dc48218e6d34ec88277"
><graphic
graphicname="7a033853"
></graphic></figure><s1
><ptxt
>Measure Pinion Torque To Rotate (1) (PTTR) after each 6.8 N·m (5 ft. lbs.) increment with an inch pound torque wrench (2).</ptxt><para
><ptxt
>Pinion Torque To Rotate is:</ptxt></para><list1
enumtype="bullet"
><item
><ptxt
><emph
>Original Bearings</emph> - 1 to 2 N·m (10 to 20 in. lbs.)</ptxt></item><item
><ptxt
><emph
>New Bearings</emph> - 2 to 4.5 N·m (20 to 40 in. lbs.)<symbol
name="skip"
></symbol></ptxt></item></list1></s1><figure
figtype="1-column-portrait-no-fig-id"
id="g4970f5e43f1487ea43490830f2180a8"
><graphic
graphicname="7a03167e"
></graphic></figure><s1
><ptxt
>Install <emph
>new</emph> ring gear bolts (1) and alternately tighten to 136 N·m (100 ft. lbs.).</ptxt><attention2
name="CAUTION"
><ptxt
>Never reuse ring gear bolts, the bolts can fracture causing extensive damage. Failure to these instruction may result in damage.</ptxt></attention2></s1><s1
><ptxt
>Install differential in axle housing and verify gear backlash, mesh and contact pattern.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="c12cbcbf991d4b0e9166723a67807821"
><graphic
graphicname="7a033853"
></graphic></figure><s1
><ptxt
>Measure Total Torque To Rotate (TTTR) with an inch pound torque wrench (2) before installing the axle shafts.</ptxt><para
><ptxt
>Total Torque To Rotate is: Pinion Torque To Rotate plus 0.79 - 1.24 N·m (7 - 11 in lbs.).</ptxt></para></s1><attention3
name="NOTE"
><ptxt
>If TTTR is too high, decrease shim thickness equally from both sides of the differential and check TTTR again. If TTTR is too low, increase shim thickness equally to both sides
of the differential and check TTTR again.<symbol
name="skip"
></symbol></ptxt></attention3></servinfo>