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<servinfo
releasenbr="1"
update="original"
id="n549fdbe618147a09feae017712ac5d0"
><title
>P0016–CRANKSHAFT / CAMSHAFT TIMING MISALIGNMENT</title><figure
figtype="2-column-portrait-no-fig-id"
id="mb52113a3acc43c78ba926ed05b5d246"
><graphic
graphicname="7a036b9c"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph>.</ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>Engine cranking and Engine running</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>Engine Control Module detects an error when the camshaft position is out of phase with the crankshaft position.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>(K44) ERRATIC CAM POSITION SENSOR 1 SIGNAL</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>CAMSHAFT POSITION SENSOR TONE WHEEL/PULSE RING</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K24) ERRATIC CRANKSHAFT POSITION SENSOR SIGNAL</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>CRANKSHAFT POSITION SENSOR MAGNETIC RING</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>CAMSHAFT POSITION SENSOR</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>CRANKSHAFT POSITION SENSOR</ptxt></entry></row><row
><entry
align="from-table-column(text-align)"
><ptxt
>TIMING GEAR MISALIGNMENT/INCORRECT VALVE TIMING</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. <extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref>.</emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ed5cd37d28524ec6aff97bd97f04f3bf"
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>ACTIVE DTC </emph></ptxt></spec><test1
><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure
to follow these instructions can result in personal injury or death.</ptxt></attention1></test1><test1
><ptxt
>With the scan tool clear the DTC(s).</ptxt></test1><test1
><ptxt
>Start the engine and run until operating temp is reached.</ptxt></test1><test1
><ptxt
>If the DTC does not reset it may be necessary to test drive the vehicle.</ptxt></test1><question
>Did this DTC set again?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="l8252519f519412e914974dfca3a8720"
>2</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the INTERMITTENT CONDITION Diagnostic Procedure.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="l8252519f519412e914974dfca3a8720"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>CHECKING THE (K44) CMP SIGNAL WITH A LAB SCOPE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="bdc35fd93f0c4b5596cdc1022ed37c0f"
><graphic
graphicname="7a036b9d"
></graphic></figure><test1
><ptxt
>With a lab scope, backprobe the (K44) CMP Signal circuit at the CMP Sensor harness connector.</ptxt></test1><test1
><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure
to follow these instructions can result in personal injury or death.</ptxt></attention1></test1><test1
><ptxt
>Start the engine.</ptxt></test1><test1
><ptxt
>Observe the lab scope screen.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>The CMP Sensor is a hall-effect type sensor that produces a 5–volt digital (square wave) signal.</ptxt></attention3></test1><question
>Are there any irregular or missing signals?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="c7366fc37ab94a4cb58a288f4b22720f"
>3</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="jbf870833b89412c885646a38cf67a12"
>6</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="c7366fc37ab94a4cb58a288f4b22720f"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>CMP WIRE HARNESS INSPECTION</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Visually inspect the related wire harness. Look for any chafed, pierced, pinched, or partially broken wires.</ptxt></test1><test1
><ptxt
>Visually inspect the related wire harness connectors. Look for broken, bent, pushed out, or corroded terminals.</ptxt></test1><test1
><ptxt
>Make sure the Crankshaft Position Sensor and the Camshaft Position Sensor are properly installed and the mounting bolt(s) are torqued to their proper specification.</ptxt></test1><test1
><ptxt
>Refer to any TSBs that may apply.</ptxt></test1><question
>Were any of the above conditions present?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="ife29e7d7ef94fbba16d496cf8f859f9"
>4</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ife29e7d7ef94fbba16d496cf8f859f9"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>TONE WHEEL/PULSE RING INSPECTION</emph></ptxt></spec><test1
><ptxt
>Remove the Camshaft Position Sensor.</ptxt></test1><test1
><ptxt
>Inspect the Tone Wheel/Pulse Ring for damage, foreign material, or excessive movement.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair or replace the Tone Wheel/Pulse Ring as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="gfce1ca504a943a5b6931033b91d3329"
>5</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="gfce1ca504a943a5b6931033b91d3329"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>CAMSHAFT POSITION SENSOR </emph></ptxt></spec><question
>If there are no possible causes remaining, view repair.</question><result
>Repair</result><action
><list1
><item
><ptxt
>Replace the Camshaft Position Sensor.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="jbf870833b89412c885646a38cf67a12"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>ERRATIC CMP SIGNAL </emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Remove the lab scope probe.</ptxt></test1><test1
><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure
to follow these instructions can result in personal injury or death. </ptxt></attention1></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With scan tool, erase DTCs.</ptxt></test1><test1
><ptxt
>Start the engine.</ptxt></test1><test1
><ptxt
>Gently tap on and wiggle the Cam Position Sensor.</ptxt></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>Inspect the Sensor connector and harness connector, and inspect the ECM connector and harness connector for loose, bent, corroded, or pushed out pins/terminals.</ptxt></test1><test1
><ptxt
>Inspect the related wire harness and the splices in the CMP circuit.</ptxt></test1><question
>Did this DTC set again?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the wiring/connector concerns as needed or replace the Camshaft Position Sensor.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="b52f34d8906241699502aab9c0d8d630"
>7</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 7------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="b52f34d8906241699502aab9c0d8d630"
><spec
><ptxt
><testno><emph>7.</emph></testno> <emph
>CHECKING THE (K24) CKP SIGNAL WITH A LAB SCOPE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="n6f747de12a54e93a99938e1264dcf3c"
><graphic
graphicname="7a036b9e"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>With a lab scope, backprobe the (K24) CKP Signal circuit at the CKP harness connector.</ptxt></test1><test1
><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure
to follow these instructions can result in personal injury or death. </ptxt></attention1></test1><test1
><ptxt
>Start the engine.</ptxt></test1><test1
><ptxt
>Observe the lab scope screen.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>The CKP Sensor is a hall-effect type sensor that produces a 5–volt digital (square wave) signal.</ptxt></attention3></test1><question
>Are there any irregular or missing signals?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="o22c98304bd8415183f6c0875e6390f2"
>8</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="eea4c43414064f9bacd65992bdbd8d52"
>10</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 8------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="o22c98304bd8415183f6c0875e6390f2"
><spec
><ptxt
><testno><emph>8.</emph></testno> <emph
>CKP WIRE HARNESS INSPECTION</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Visually inspect the related wire harness. Look for any chafed, pierced, pinched, or partially broken wires.</ptxt></test1><test1
><ptxt
>Visually inspect the related wire harness connectors. Look for broken, bent, pushed out, or corroded terminals.</ptxt></test1><test1
><ptxt
>Make sure the Crankshaft Position Sensor and the Camshaft Position Sensor are properly installed and the mounting bolt(s) are torqued to their proper specification.</ptxt></test1><test1
><ptxt
>Refer to any TSBs that may apply.</ptxt></test1><question
>Were any of the above conditions present?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="b3d2db38b551445fa9e83581c75a98df"
>9</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 9------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="b3d2db38b551445fa9e83581c75a98df"
><spec
><ptxt
><testno><emph>9.</emph></testno> <emph
>MAGNETIC RING INSPECTION</emph></ptxt></spec><test1
><ptxt
>Remove the Crankshaft Position Sensor.</ptxt></test1><test1
><ptxt
>Inspect the Magnetic Ring for damage, foreign material, or excessive movement.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair or replace the CKP Magnetic Ring as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the Crankshaft Position Sensor.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 10-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="eea4c43414064f9bacd65992bdbd8d52"
><spec
><ptxt
><testno><emph>10.</emph></testno> <emph
>ERRATIC CKP SIGNAL </emph></ptxt></spec><test1
><attention3
name="NOTE"
><ptxt
>The conditions that set this DTC are not present at this time. The following test may help in identifying the intermittent condition.</ptxt></attention3></test1><test1
><attention1
name="WARNING"
><ptxt
>When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure
to follow these instructions can result in personal injury or death. </ptxt></attention1></test1><test1
><ptxt
>Start the engine.</ptxt></test1><test1
><ptxt
>Gently tap on and wiggle the Crank Position Sensor.</ptxt></test1><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Inspect the Sensor connector and harness connector, and inspect the ECM connector and harness connector for loose, bent, corroded, or pushed out pins/terminals.</ptxt></test1><test1
><ptxt
>Inspect the related wire harness and the splices in the CKP circuits.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the wiring/connector concerns as needed or replace the Crankshaft Position Sensor.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Test Complete.<symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>