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<servinfo
releasenbr="1"
update="original"
id="j3801ef26bd24a6196565c175546d289"
><title
>P0045 - TURBOCHARGER BOOST CONTROL CIRCUIT/OPEN</title><figure
figtype="2-column-portrait-no-fig-id"
id="mf20e4ef98ad4ed7b85f5d06f18cd5f3"
><graphic
graphicname="7a036b94"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph></ptxt></para><diagnostic
type="condition"
><title
>Theory of Operation</title><condition
><para
><ptxt
>The Boost Pressure Servo Motor is a electrically operated DC motor designed to regulate the boost pressure output of the turbocharger. The BPSM is mounted to the side of the turbocharger assembly.
The BPSM receives 12–volt power, ground and a duty-cycle ground signal from the ECM. </ptxt></para></condition></diagnostic><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>With the ignition on and the Boost Pressure Servo Motor command off.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>The ECM detects that the (K137) Boost Pressure Servo Motor Control circuit is open for 0.5 second.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>INTERMITTENT DTC</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(F344) FUSED ASD RELAY OUTPUT CIRCUIT OPEN OR HIGH RESISTANCE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K137) BOOST PRESSURE SERVO MOTOR CONTROL CIRCUIT SHORTED TO GROUND</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K137) BOOST PRESSURE SERVO MOTOR CONTROL CIRCUIT OPEN OR HIGH RESISTANCE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>BOOST PRESSURE SERVO MOTOR</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ENGINE CONTROL MODULE (ECM)</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref></emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>DTC IS ACTIVE</emph></ptxt></spec><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With the scan tool, Clear DTCs in the Engine Control Module (ECM).</ptxt></test1><test1
><ptxt
>With the scan tool, actuate the Boost Pressure Servo Motor at 100%.</ptxt></test1><test1
><ptxt
>Monitor the scan tool for at least two minutes.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><question
>Is the status Active for this DTC?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="a34e408a05d34429bfed4efdd963f0b2"
>2</intxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the *CHECKING FOR AN INTERMITTENT DTC Diagnostic Procedure.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="a34e408a05d34429bfed4efdd963f0b2"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>(F344) FUSED ASD RELAY OUTPUT CIRCUIT OPEN OR HIGH RESISTANCE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="nd28f01274b04218ac46daf576eef6b9"
><graphic
graphicname="7a036ba5"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Boost Pressure Servo Motor harness connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>Using a 12 volt test light connected to ground, check the (F344) Fused ASD Relay Output circuit in the Boost Pressure Servo Motor harness connector.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>The test light should be illuminated and bright. Compare the brightness to that of a direct connection to the battery.</ptxt></attention3></test1><question
>Is the test light illuminated and bright?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="g76ed073fedc49eda77d8bed1571ad0d"
>3</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (F344) Fused ASD Relay Output circuit for an open circuit or high resistance.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="g76ed073fedc49eda77d8bed1571ad0d"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>(K137) BOOST PRESSURE SERVO MOTOR CONTROL CIRCUIT SHORTED TO GROUND</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="fb30c9b879ef4ed0b91fa9ba868fe2b0"
><graphic
graphicname="7a036ba6"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Engine Control Module (ECM) harness connector.</ptxt></test1><test1
><ptxt
>Measure the resistance between ground and the (K137) Boost Pressure Servo Motor Control circuit in the Boost Pressure Servo Motor harness connector.</ptxt></test1><question
>Is the resistance above 1000 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="dc0d939283ba477db639cd2bb07b8711"
>4</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (K137) Boost Pressure Servo Motor Control circuit for a short to ground.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="dc0d939283ba477db639cd2bb07b8711"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>(K137) BOOST PRESSURE SERVO MOTOR CONTROL CIRCUIT OPEN OR HIGH RESISTANCE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="jcc277eb82e4486dae946751d772e46e"
><graphic
graphicname="7a036ba7"
></graphic></figure><test1
><ptxt
>Measure the resistance of the (K137) Boost Pressure Servo Motor Control circuit between the Boost Pressure Servo Motor harness connector and the Engine Control Module (ECM) harness connector.</ptxt></test1><question
>Is the resistance below 10.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="j6b6c46110d045d19080e649638c2818"
>5</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (K137) Boost Pressure Servo Motor Control circuit for an open circuit or high resistance.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="j6b6c46110d045d19080e649638c2818"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>BOOST PRESSURE SERVO MOTOR</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="l391edcfb55a48ee9805c531afd792c5"
><graphic
graphicname="7a036ba8"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Connect the Engine Control Module (ECM) harness connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With the scan tool, actuate the Boost Pressure Servo Motor (Boost Pressure Actuator) to 100%.</ptxt></test1><test1
><ptxt
>Using a 12 volt test light connected to 12 volts, check the (K137) Boost Pressure Servo Motor Control circuit in the Boost Pressure Servo Motor harness connector.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>The test light should be illuminated and bright. Compare the brightness to that of a direct connection to the battery.</ptxt></attention3></test1><test1
><attention3
name="NOTE"
><ptxt
>The circuit will remain actuated by the controller for 30 seconds. Be certain the actuation is active when checking the circuit.</ptxt></attention3></test1><test1
><ptxt
>With the scan tool, actuate the Boost Pressure Servo Motor (Boost Pressure Actuator) to 0%.</ptxt></test1><test1
><ptxt
>Using a 12 volt test light connected to 12 volts, check the (K137) Boost Pressure Servo Motor Control circuit in the Boost Pressure Servo Motor harness connector.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>The test light should not be illuminated.</ptxt></attention3></test1><test1
><attention3
name="NOTE"
><ptxt
>The circuit will remain actuated by the controller for 30 seconds. Be certain the actuation is active when checking the circuit.</ptxt></attention3></test1><question
>Is the test light illuminated and bright with the actuation at 100% and not illuminated with the actuation at 0%?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the Boost Pressure Servo Motor in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="h5de55bc60e8458182cedaa99b24e93d"
>6</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="h5de55bc60e8458182cedaa99b24e93d"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>ENGINE CONTROL MODULE (ECM)</emph></ptxt></spec><test1
><ptxt
>Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Boost Pressure Servo Motor and the Engine Control Module (ECM).</ptxt></test1><test1
><ptxt
>Look for any chafed, pierced, pinched, or partially broken wires.</ptxt></test1><test1
><ptxt
>Look for broken, bent, pushed out or corroded terminals.</ptxt></test1><test1
><ptxt
>Refer to any Technical Service Bulletins that may apply.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the Engine Control Module (ECM) in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>