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<servinfo
releasenbr="1"
update="original"
id="h682474900ed4f86b6838fc65d11aeff"
><title
>P0116-ENGINE COOLANT TEMPERATURE SENSOR PERFORMANCE</title><figure
figtype="2-column-portrait-no-fig-id"
id="ha13496fc9a64a91aa54b9edea01d506"
><graphic
graphicname="7a036bc7"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph></ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>With the ignition on.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>The Engine Control Module (ECM) detects an implausible voltage on the (K2) Engine Coolant Temperature Sensor Signal circuit.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>INTERMITTENT DTC</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K2) ENGINE COOLANT TEMPERATURE SENSOR SIGNAL CIRCUIT SHORTED TO VOLTAGE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K914) ENGINE COOLANT TEMPERATURE SENSOR GROUND CIRCUIT SHORTED TO VOLTAGE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K2) ENGINE COOLANT TEMPERATURE SENSOR SIGNAL CIRCUIT SHORTED TO GROUND</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K2) ENGINE COOLANT TEMPERATURE SENSOR SIGNAL CIRCUIT SHORTED TO (K914) ENGINE COOLANT TEMPERATURE SENSOR GROUND CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K2) ENGINE COOLANT TEMPERATURE SENSOR SIGNAL CIRCUIT OPEN OR HIGH RESISTANCE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K914) ENGINE COOLANT TEMPERATURE SENSOR GROUND CIRCUIT OPEN OR HIGH RESISTANCE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ENGINE COOLANT TEMPERATURE SENSOR</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ENGINE CONTROL MODULE (ECM)</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref></emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>DTC IS ACTIVE</emph></ptxt></spec><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With the scan tool, Clear DTCs in the Engine Control Module (ECM).</ptxt></test1><test1
><ptxt
>Monitor the scan tool for at least two minutes.</ptxt></test1><test1
><ptxt
>Cycle the ignition key off and on several times, leaving the ignition on for at least 10 seconds at a time.</ptxt></test1><test1
><ptxt
>Start the engine.</ptxt></test1><test1
><ptxt
>Allow the engine to reach normal operating temperature.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><question
>Is the status Active for this DTC?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="p6b900c0e4af4c8396f83088279e718b"
>2</intxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the *CHECKING FOR AN INTERMITTENT DTC Diagnostic Procedure.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="p6b900c0e4af4c8396f83088279e718b"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>(K2) ENGINE COOLANT TEMPERATURE SENSOR SIGNAL CIRCUIT SHORTED TO VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="k40fb483fdb24a19ac9be59f4375d3c8"
><graphic
graphicname="7a036bcb"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Engine Coolant Temperature Sensor harness connector.</ptxt></test1><test1
><ptxt
>Disconnect the Engine Control Module (ECM) harness connector.</ptxt></test1><test1
><ptxt
>Remove the ASD Relay from the TIPM.</ptxt></test1><test1
><ptxt
>Connect a jumper wire between cavity 30 and cavity 87 of the ASD Relay Connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>Measure the voltage of the (K2) Engine Coolant Temperature Sensor Signal circuit in the Engine Coolant Temperature Sensor harness connector.</ptxt></test1><question
>Is there any voltage present?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the (K2) Engine Coolant Temperature Sensor Signal circuit for a short to voltage.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="l37b16ed06a74d51a58e79e19b50ea60"
>3</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="l37b16ed06a74d51a58e79e19b50ea60"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>(K914) ENGINE COOLANT TEMPERATURE SENSOR GROUND CIRCUIT SHORTED TO VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="o681a45a2cb44054a0f5803f0788b50f"
><graphic
graphicname="7a036bcc"
></graphic></figure><attention3
name="NOTE"
><ptxt
>The jumper wire should still be in place.</ptxt></attention3><test1
><ptxt
>Measure the voltage of the (K914) Engine Coolant Temperature Sensor Ground circuit in the Engine Coolant Temperature Sensor harness connector.</ptxt></test1><question
>Is there any voltage present?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the (K914) Engine Coolant Temperature Sensor Ground circuit for a short to voltage.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="n4ed7b6d33444a00926a6eb7febd6f20"
>4</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="n4ed7b6d33444a00926a6eb7febd6f20"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>(K2) ENGINE COOLANT TEMPERATURE SENSOR SIGNAL CIRCUIT SHORTED TO GROUND</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="p3a5e74bf60d4a6ba19394f16285b587"
><graphic
graphicname="7a036bc8"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Remove the jumper wire and install the ASD Relay..</ptxt></test1><test1
><ptxt
>Measure the resistance between ground and the (K2) Engine Coolant Temperature Sensor Signal circuit in the Engine Coolant Temperature Sensor harness connector.</ptxt></test1><question
>Is the resistance above 1000 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="g144cab847294a4e83a20f6aa57cd32a"
>5</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (K2) Engine Coolant Temperature Sensor Signal circuit for a short to ground.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="g144cab847294a4e83a20f6aa57cd32a"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>(K2) ENGINE COOLANT TEMPERATURE SENSOR SIGNAL CIRCUIT SHORTED TO (K914) ENGINE COOLANT TEMPERATURE SENSOR GROUND CIRCUIT</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="e54022239d9c4916892fcaad42a31093"
><graphic
graphicname="7a036bc9"
></graphic></figure><test1
><ptxt
>Measure the resistance between the (K2) Engine Coolant Temperature Sensor Signal circuit and the (K914) Engine Coolant Temperature Sensor Ground circuit in the Engine Coolant Temperature Sensor
harness connector.</ptxt></test1><question
>Is the resistance above 1000 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="ofad27e76c5043f1800716929545f82a"
>6</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (K2) Engine Coolant Temperature Sensor Signal circuit for a short to the (K914) Engine Coolant Temperature Sensor Ground circuit.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ofad27e76c5043f1800716929545f82a"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>(K2) ENGINE COOLANT TEMPERATURE SENSOR SIGNAL CIRCUIT OPEN OR HIGH RESISTANCE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="j0c64d7299594ec1955c23f756af8939"
><graphic
graphicname="7a036bca"
></graphic></figure><test1
><ptxt
>Measure the resistance of the (K2) Engine Coolant Temperature Sensor Signal circuit between the Engine Coolant Temperature Sensor harness connector and the Engine Control Module (ECM) harness
connector.</ptxt></test1><question
>Is the resistance below 10.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="ea3d15b63a284db3a502a52e5313dfc7"
>7</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (K2) Engine Coolant Temperature Sensor Signal circuit for an open circuit or high resistance.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 7------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ea3d15b63a284db3a502a52e5313dfc7"
><spec
><ptxt
><testno><emph>7.</emph></testno> <emph
>(K914) ENGINE COOLANT TEMPERATURE SENSOR GROUND CIRCUIT OPEN OR HIGH RESISTANCE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="dd50514de8324f1f83c64165d1e8bdd5"
><graphic
graphicname="7a036bcd"
></graphic></figure><test1
><ptxt
>Measure the resistance of the (K914) Engine Coolant Temperature Sensor Ground circuit between the Engine Coolant Temperature Sensor harness connector and the Engine Control Module (ECM) harness
connector.</ptxt></test1><question
>Is the resistance below 10.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="feced66e8eb146ff9a10f2529adbb299"
>8</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (K914) Engine Coolant Temperature Sensor Ground circuit for an open circuit or high resistance.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 8------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="feced66e8eb146ff9a10f2529adbb299"
><spec
><ptxt
><testno><emph>8.</emph></testno> <emph
>ENGINE COOLANT TEMPERATURE SENSOR</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="k0fde5b3d7a24d5694b3824a6363f8d5"
><graphic
graphicname="7a036bce"
></graphic></figure><test1
><ptxt
>Connect the Engine Control Module (ECM) harness connector.</ptxt></test1><test1
><ptxt
>Connect a jumper wire between the (K914) Engine Coolant Temperature Sensor Ground circuit and the (K2) Engine Coolant Temperature Sensor Signal circuit in the Engine Coolant Temperature Sensor
harness connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With the scan tool, Clear DTCs.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>The scan tool should display an Engine Coolant Temperature Sensor low voltage or short to ground DTC with the jumper wire in place.</ptxt></attention3></test1><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Remove the jumper wire.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With the scan tool, Clear DTCs.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>The scan tool should display an Engine Coolant Temperature Sensor high voltage or open circuit DTC with the Engine Coolant Temperature Sensor connector disconnected.</ptxt></attention3></test1><question
>Does the scan tool display the DTC(s) as described above?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the Engine Coolant Temperature Sensor.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="m8ab906a558543baa907aa11e22b20a6"
>9</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 9------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="m8ab906a558543baa907aa11e22b20a6"
><spec
><ptxt
><testno><emph>9.</emph></testno> <emph
>ENGINE CONTROL MODULE (ECM)</emph></ptxt></spec><test1
><ptxt
>Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Engine Coolant Temperature Sensor and the Engine Control Module (ECM).</ptxt></test1><test1
><ptxt
>Look for any chafed, pierced, pinched, or partially broken wires.</ptxt></test1><test1
><ptxt
>Look for broken, bent, pushed out or corroded terminals.</ptxt></test1><test1
><ptxt
>Monitor the scan tool data relative to this circuit and wiggle test the wiring and connectors.</ptxt></test1><test1
><ptxt
>Look for the data to change or for the DTC to reset during the wiggle test.</ptxt></test1><test1
><ptxt
>Refer to any Technical Service Bulletins that may apply.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the Engine Control Module (ECM) in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>