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<servinfo
releasenbr="1"
update="original"
id="c5a4eacd15ff477d9949359fe925d684"
><title
>P0193-FUEL RAIL PRESSURE SENSOR HIGH</title><figure
figtype="2-column-portrait-no-fig-id"
id="h15c71f03cfa4ff69e5ae9a635a688d9"
><graphic
graphicname="7a036be8"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph></ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>With the ignition on.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>The (K181) Fuel Pressure Sensor Signal circuit voltage is above 4.75 volts for 0.14 second.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>INTERMITTENT DTC</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K350) FUEL PRESSURE SENSOR 5 VOLT SUPPLY CIRCUIT SHORTED TO VOLTAGE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K181) FUEL PRESSURE SENSOR SIGNAL CIRCUIT SHORTED TO VOLTAGE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K359) FUEL PRESSURE SENSOR GROUND CIRCUIT SHORTED TO VOLTAGE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K181) FUEL PRESSURE SENSOR SIGNAL CIRCUIT OPEN OR HIGH RESISTANCE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K359) FUEL PRESSURE SENSOR GROUND CIRCUIT OPEN OR HIGH RESISTANCE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>FUEL PRESSURE SENSOR</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ENGINE CONTROL MODULE (ECM)</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref></emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>DTC IS ACTIVE</emph></ptxt></spec><test1
><attention3
name="NOTE"
><ptxt
>If any Sensor Reference or Sensor Supply voltage DTCs are present, perform the applicable diagnostic procedure before continuing with this test.</ptxt></attention3></test1><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With the scan tool, Clear DTCs in the Engine Control Module (ECM).</ptxt></test1><test1
><ptxt
>Monitor the scan tool for at least two minutes.</ptxt></test1><test1
><ptxt
>Cycle the ignition key off and on several times, leaving the ignition on for at least 10 seconds at a time.</ptxt></test1><test1
><ptxt
>Start the engine.</ptxt></test1><test1
><ptxt
>Allow the engine to reach normal operating temperature.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><question
>Is the status Active for this DTC?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="hc9af3fbd9194a5e8a6f762c1534b7e2"
>2</intxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the *CHECKING FOR AN INTERMITTENT DTC Diagnostic Procedure.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="hc9af3fbd9194a5e8a6f762c1534b7e2"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>(K350) FUEL PRESSURE SENSOR 5 VOLT SUPPLY CIRCUIT SHORTED TO VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="ice31a945fd446368f321fb61d72753e"
><graphic
graphicname="7a036bf0"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Fuel Pressure Sensor harness connector.</ptxt></test1><test1
><ptxt
>Disconnect the Engine Control Module (ECM) harness connector.</ptxt></test1><test1
><ptxt
>Remove the ASD Relay from the TIPM.</ptxt></test1><test1
><ptxt
>Connect a jumper wire between cavity 30 and cavity 87 of the ASD Relay Connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>Measure the voltage of the (K350) Fuel Pressure Sensor 5 Volt Supply circuit in the Fuel Pressure Sensor harness connector.</ptxt></test1><question
>Is there any voltage present?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the (K350) Fuel Pressure Sensor 5 Volt Supply circuit for a short to voltage. </ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="i8ce6284a7c243ec924439e3ab637f8e"
>3</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="i8ce6284a7c243ec924439e3ab637f8e"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>(K181) FUEL PRESSURE SENSOR SIGNAL CIRCUIT SHORTED TO VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="i65341a0e6364c23b08c8b02d32074d5"
><graphic
graphicname="7a036bf1"
></graphic></figure><attention3
name="NOTE"
><ptxt
>The jumper wire should still be in place.</ptxt></attention3><test1
><ptxt
>Measure the voltage of the (K181) Fuel Pressure Sensor Signal circuit in the Fuel Pressure Sensor harness connector.</ptxt></test1><question
>Is there any voltage present?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the (K181) Fuel Pressure Sensor Signal circuit for a short to voltage.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="g071f36a4c7d411d999e04d1362cee2a"
>4</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="g071f36a4c7d411d999e04d1362cee2a"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>(K359) FUEL PRESSURE SENSOR GROUND CIRCUIT SHORTED TO VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="c9e1cf9df3734531b72d512d8b225a44"
><graphic
graphicname="7a036bf0"
></graphic></figure><attention3
name="NOTE"
><ptxt
>The jumper wire should still be in place.</ptxt></attention3><test1
><ptxt
>Measure the voltage of the (K359) Fuel Pressure Sensor Ground circuit in the Fuel Pressure Sensor harness connector.</ptxt></test1><question
>Is there any voltage present?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the (K359) Fuel Pressure Sensor Ground circuit for a short to voltage.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="f6f1a60fe33c4f98825ae7b15375e9f9"
>5</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="f6f1a60fe33c4f98825ae7b15375e9f9"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>FUEL PRESSURE SENSOR</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="ndfaebd1b27b4cbea05567f7b43d3b16"
><graphic
graphicname="7a036bf2"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Remove the jumper wire and install the ASD Relay.</ptxt></test1><test1
><ptxt
>Connect the Engine Control Module (ECM) harness connector.</ptxt></test1><test1
><ptxt
>Connect a jumper wire between the (K359) Fuel Pressure Sensor Ground circuit and the (K181) Fuel Pressure Sensor Signal circuit in the Fuel Pressure Sensor harness connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With the scan tool, Clear DTCs.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>The scan tool should display a Fuel Pressure Sensor low voltage or short to ground DTC with the jumper wire in place.</ptxt></attention3></test1><question
>Does the scan tool display the DTC(s) as described above?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the Fuel Pressure Sensor in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="p6dcd7e8e4254e4cb819b052a7511c1c"
>6</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="p6dcd7e8e4254e4cb819b052a7511c1c"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>(K181) FUEL PRESSURE SENSOR SIGNAL OPEN OR HIGH RESISTANCE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="c5d459d628ec48f092ffa2751076dbd5"
><graphic
graphicname="7a036bef"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Engine Control Module (ECM) connector.</ptxt></test1><test1
><ptxt
>Measure the resistance of the (K181) Fuel Pressure Sensor Signal between the Fuel Pressure Sensor harness connector and the Engine Control Module (ECM) harness connector.</ptxt></test1><question
>Is the resistance below 10.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="f50c75855b304b85a45a3cd35514b074"
>7</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (K181) Fuel Pressure Sensor Signal for an open circuit or high resistance.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 7------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="f50c75855b304b85a45a3cd35514b074"
><spec
><ptxt
><testno><emph>7.</emph></testno> <emph
>(K359) FUEL PRESSURE SENSOR GROUND CIRCUIT OPEN OR HIGH RESISTANCE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="ca8b58b2493745999b3b29d2ceea05b9"
><graphic
graphicname="7a036bf3"
></graphic></figure><test1
><ptxt
>Measure the resistance of the (K359) Fuel Pressure Sensor Ground circuit between the Fuel Pressure Sensor harness connector and the Engine Control Module (ECM) harness connector.</ptxt></test1><question
>Is the resistance below 10.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="c9c5ce995cdf42ba9b6518398477645d"
>8</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (K359) Fuel Pressure Sensor Ground circuit for an open circuit or high resistance.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 8------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="c9c5ce995cdf42ba9b6518398477645d"
><spec
><ptxt
><testno><emph>8.</emph></testno> <emph
>ENGINE CONTROL MODULE (ECM)</emph></ptxt></spec><test1
><ptxt
>Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Fuel Pressure Sensor and the Engine Control Module (ECM).</ptxt></test1><test1
><ptxt
>Look for any chafed, pierced, pinched, or partially broken wires.</ptxt></test1><test1
><ptxt
>Look for broken, bent, pushed out or corroded terminals.</ptxt></test1><test1
><ptxt
>Monitor the scan tool data relative to this circuit and wiggle test the wiring and connectors.</ptxt></test1><test1
><ptxt
>Look for the data to change or for the DTC to reset during the wiggle test.</ptxt></test1><test1
><ptxt
>Refer to any Technical Service Bulletins that may apply.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the Engine Control Module (ECM) in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>