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<servinfo
releasenbr="1"
update="original"
id="m1d138938f1a492292e23b4e4b3998ba"
><title
>P0204-FUEL INJECTOR 4 CIRCUIT / OPEN</title><figure
figtype="2-column-portrait-no-fig-id"
id="jc57db5804c84bf0863492219ac4ab35"
><graphic
graphicname="7a036bf4"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph></ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>With the engine running.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>The ECM detects an open or shorted Fuel Injector 4 control circuit.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>INTERMITTENT DTC</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K14) FUEL INJECTOR NO. 4 HIGH-SIDE CONTROL CIRCUIT SHORTED TO VOLTAGE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K614) FUEL INJECTOR NO. 4 LOW-SIDE CONTROL CIRCUIT SHORTED TO VOLTAGE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K14) FUEL INJECTOR NO. 4 HIGH-SIDE CONTROL CIRCUIT SHORTED TO GROUND</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K614) FUEL INJECTOR NO. 4 LOW-SIDE CONTROL CIRCUIT SHORTED TO GROUND</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K14) FUEL INJECTOR NO. 4 HIGH-SIDE CONTROL CIRCUIT SHORTED TO (K614) FUEL INJECTOR NO. 4 LOW-SIDE CONTROL CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K14) FUEL INJECTOR NO. 4 HIGH-SIDE CONTROL CIRCUIT OPEN OR HIGH RESISTANCE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K614) FUEL INJECTOR NO. 4 LOW-SIDE CONTROL CIRCUIT OPEN OR HIGH RESISTANCE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>FUEL INJECTOR NO. 4</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ENGINE CONTROL MODULE (ECM)</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref></emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>DTC IS ACTIVE</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>This DTC can set as a result of a fault in any of the injector circuits. Be sure to check all injector circuits before replacing an injector and all injectors before replacing
a module.</ptxt></attention3><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With the scan tool, Clear DTCs in the Engine Control Module (ECM).</ptxt></test1><test1
><ptxt
>Attempt to start the engine and test drive the vehicle.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><question
>Is the status Active for this DTC?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="g31bc4ead289401eb7296011d4801d78"
>2</intxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the *CHECKING FOR AN INTERMITTENT DTC Diagnostic Procedure.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="g31bc4ead289401eb7296011d4801d78"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>(K14) FUEL INJECTOR NO. 4 HIGH-SIDE CONTROL CIRCUIT SHORTED TO VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="j29a89f683db4378a3d4e37e3cac53ab"
><graphic
graphicname="7a036c0a"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Fuel Injector No. 4 harness connector.</ptxt></test1><test1
><ptxt
>Disconnect the Engine Control Module (ECM) harness connector.</ptxt></test1><test1
><ptxt
>Remove the ASD Relay from the TIPM.</ptxt></test1><test1
><ptxt
>Connect a jumper wire between cavity 30 and cavity 87 of the ASD Relay Connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>Measure the voltage of the (K14) Fuel Injector No. 4 High-Side Control circuit in the Fuel Injector No. 4 harness connector.</ptxt></test1><question
>Is there any voltage present?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the (K14) Fuel Injector No. 4 High-Side Control circuit for a short to voltage.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="na44c85fc6dd41e2a22840a6cafa2828"
>3</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="na44c85fc6dd41e2a22840a6cafa2828"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>(K614) FUEL INJECTOR NO. 4 LOW-SIDE CONTROL CIRCUIT SHORTED TO VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="k76a2bd9fc1e4c32bad2a7f24fe7db9b"
><graphic
graphicname="7a036c0b"
></graphic></figure><attention3
name="NOTE"
><ptxt
>The jumper wire should still be in place.</ptxt></attention3><test1
><ptxt
>Measure the voltage of the (K614) Fuel Injector No. 4 Low-Side Control circuit in the Fuel Injector No. 4 harness connector.</ptxt></test1><question
>Is there any voltage present?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the (K614) Fuel Injector No. 4 Low-Side Control circuit for a short to voltage.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="g267bbdbf547479ca2a0544bdb7b97f4"
>4</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="g267bbdbf547479ca2a0544bdb7b97f4"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>(K14) FUEL INJECTOR NO. 4 HIGH-SIDE CONTROL CIRCUIT SHORTED TO GROUND</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="od4a6dd0862b4a5a9824412a6df9592d"
><graphic
graphicname="7a036c0c"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Remove the jumper wire and install the ASD Relay..</ptxt></test1><test1
><ptxt
>Measure the resistance between ground and the (K14) Fuel Injector No. 4 High-Side Control circuit in the Fuel Injector No. 4 harness connector.</ptxt></test1><question
>Is the resistance above 1000 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="h384418d44c8440d8044be58e3724311"
>5</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (K14) Fuel Injector No. 4 High-Side Control circuit for a short to ground.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="h384418d44c8440d8044be58e3724311"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>(K614) FUEL INJECTOR NO. 4 LOW-SIDE CONTROL CIRCUIT SHORTED TO GROUND</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="h51ee86bc5b0454cab12a7e9cf505696"
><graphic
graphicname="7a036c0d"
></graphic></figure><test1
><ptxt
>Measure the resistance between ground and the (K614) Fuel Injector No. 4 Low-Side Control circuit in the Fuel Injector No. 4 harness connector.</ptxt></test1><question
>Is the resistance above 1000 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="o7606198d40b43428042c0fc1e960527"
>6</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (K614) Fuel Injector No. 4 Low-Side Control circuit for a short to ground.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="o7606198d40b43428042c0fc1e960527"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>(K14) FUEL INJECTOR NO. 4 HIGH-SIDE CONTROL CIRCUIT SHORTED TO (K614) FUEL INJECTOR NO. 4 LOW-SIDE CONTROL CIRCUIT</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="e004a079344d4050963b4384829e51d1"
><graphic
graphicname="7a036c0e"
></graphic></figure><test1
><ptxt
>Measure the resistance between the (K14) Fuel Injector No. 4 High-Side Control circuit and the (K614) Fuel Injector No. 4 Low-Side Control circuit in the Fuel Injector No. 4 harness connector.</ptxt></test1><question
>Is the resistance above 1000 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="b15a163980ff46d7bd908f767c8386e0"
>7</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (K14) Fuel Injector No. 4 High-Side Control circuit for a short to the (K614) Fuel Injector No. 4 Low-Side Control circuit.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 7------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="b15a163980ff46d7bd908f767c8386e0"
><spec
><ptxt
><testno><emph>7.</emph></testno> <emph
>(K14) FUEL INJECTOR NO. 4 HIGH-SIDE CONTROL CIRCUIT OPEN OR HIGH RESISTANCE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="j28e2597e1cd42cf9e4bfb1045039990"
><graphic
graphicname="7a036c0f"
></graphic></figure><test1
><ptxt
>Measure the resistance of the (K14) Fuel Injector No. 4 High-Side Control circuit between the Fuel Injector No. 4 harness connector and the Engine Control Module (ECM) harness connector.</ptxt></test1><question
>Is the resistance below 10.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="a168bbb76b654391986d253f99315c8d"
>8</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (K14) Fuel Injector No. 4 High-Side Control circuit for an open circuit or high resistance.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 8------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="a168bbb76b654391986d253f99315c8d"
><spec
><ptxt
><testno><emph>8.</emph></testno> <emph
>(K614) FUEL INJECTOR NO. 4 LOW-SIDE CONTROL CIRCUIT OPEN OR HIGH RESISTANCE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="hb294ac2e37f4c49a26127b89df7a576"
><graphic
graphicname="7a036c10"
></graphic></figure><test1
><ptxt
>Measure the resistance of the (K614) Fuel Injector No. 4 Low-Side Control circuit between the Fuel Injector No. 4 harness connector and the Engine Control Module (ECM) harness connector.</ptxt></test1><question
>Is the resistance below 10.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="k751c638c3c54534baab2c6856bc50d2"
>9</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (K614) Fuel Injector No. 4 Low-Side Control circuit for an open circuit or high resistance.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 9------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="k751c638c3c54534baab2c6856bc50d2"
><spec
><ptxt
><testno><emph>9.</emph></testno> <emph
>FUEL INJECTOR NO. 4</emph></ptxt></spec><test1
><ptxt
>Measure the resistance between the terminals of Fuel Injector No. 4.</ptxt></test1><question
>Is the resistance 185k ohms (+/- 10%)?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="d44c4dbdc54a481fa9c5ebd9523070c8"
>10</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the Fuel Injector in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 10-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="d44c4dbdc54a481fa9c5ebd9523070c8"
><spec
><ptxt
><testno><emph>10.</emph></testno> <emph
>ENGINE CONTROL MODULE (ECM)</emph></ptxt></spec><test1
><ptxt
>Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Fuel Injector No. 4 and the Engine Control Module (ECM).</ptxt></test1><test1
><ptxt
>Look for any chafed, pierced, pinched, or partially broken wires.</ptxt></test1><test1
><ptxt
>Look for broken, bent, pushed out or corroded terminals.</ptxt></test1><test1
><ptxt
>Monitor the scan tool data relative to this circuit and wiggle test the wiring and connectors.</ptxt></test1><test1
><ptxt
>Look for the data to change or for the DTC to reset during the wiggle test.</ptxt></test1><test1
><ptxt
>Refer to any Technical Service Bulletins that may apply.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the Engine Control Module (ECM) in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>