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<servinfo
releasenbr="1"
update="original"
id="a5fdda0867e54983b78bdb5669fa236a"
><title
>P0234-TURBOCHARGER OVERBOOST CONDITION</title><figure
figtype="2-column-portrait-no-fig-id"
id="p4f76cac18384358a3debbc76ed4f7a1"
><graphic
graphicname="7a036be8"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph></ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>With the engine running and the ECM attempting to govern turbocharger boost pressure.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>The Boost Pressure Sensor indicates actual turbocharger boost is greater than the ECM setpoint for engine boost for 0.71 second.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>INTERMITTENT DTC</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>CLOGGED AIR FILTER</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>INTAKE/EXHAUST RESTRICTION</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>INTAKE AIR LEAK</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>BOOST PRESSURE SERVO MOTOR</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>TURBOCHARGER</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref></emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="d7a71bf3539a4f1995baa39907d5216c"
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>CHECK FOR ACTIVE DTC</emph></ptxt></spec><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With the scan tool, Clear DTCs in the Engine Control Module (ECM).</ptxt></test1><test1
><ptxt
>Test drive the vehicle.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><question
>Is the status Active for this DTC?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="g55077da16394dd7837347e5bfd79c24"
>2</intxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the *CHECKING FOR AN INTERMITTENT DTC Diagnostic Procedure.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="g55077da16394dd7837347e5bfd79c24"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>CHECK THE AIR FILTER</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Remove and inspect the Air Filter for soiling or excessive dirt and debris which may cause air flow restriction.</ptxt></test1><question
>Were any of these problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the Air Filter element</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="e90e98c24b784a59bb71be56388d4768"
>3</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="e90e98c24b784a59bb71be56388d4768"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>AIR RESTRICTION</emph></ptxt></spec><test1
><attention3
name="NOTE"
><ptxt
>Inspect all air intake, crankcase vent, charge air cooler and turbocharger related tubes for damage, restriction or poor connection. Any of these conditions can cause
this DTC to set.</ptxt></attention3></test1><test1
><attention3
name="NOTE"
><ptxt
>Inspect the exhaust system and related tubes for damage, restriction or poor connection. Any of these conditions can cause this DTC to set.</ptxt></attention3></test1><test1
><ptxt
>Inspect the intake system, exhaust system and related tubes and connections.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair or replace as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="be8c5e18a4784f6eaf90fb2632651b41"
>4</intxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="be8c5e18a4784f6eaf90fb2632651b41"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>CHECK FOR INTAKE SYSTEM AIR LEAKS</emph></ptxt></spec><test1
><ptxt
>Remove the Crankcase Vent Heater.</ptxt></test1><test1
><ptxt
>Remove the Mass Air Flow Sensor from the turbocharger inlet tube.</ptxt></test1><test1
><ptxt
>Seal off and/or plug the turbocharger inlet tube where the MAF sensor was removed.</ptxt></test1><test1
><ptxt
>Connect smoke machine 84–04 to the Crankcase Vent Heater port in the intake duct and begin injecting smoke into the intake system.</ptxt></test1><test1
><ptxt
>Observe all intake system components for evidence of smoke leakage.</ptxt></test1><question
>Is there evidence of smoke leakage?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair or replace as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="g910d4be2f344e368868c5e89976f7c1"
>5</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="g910d4be2f344e368868c5e89976f7c1"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>REPLACE THE BOOST PRESSURE SERVO MOTOR</emph></ptxt></spec><test1
><ptxt
>Replace the Boost Pressure Servo Motor in accordance with the Service Information.</ptxt><attention3
name="NOTE"
><ptxt
>Ensure the Boost Pressure Servo Motor and ECM harness connectors are connected.</ptxt></attention3></test1><test1
><ptxt
>Test drive the vehicle.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><question
>Is the status Active for this DTC?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the Turbocharger assembly in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Test complete.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>