<?xml version="1.0"?>
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<servinfo
releasenbr="1"
update="original"
id="c08b019d0a9e43f684cf94da1cc3915d"
><title
>P0299-TURBOCHARGER UNDERBOOST CONDITION</title><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph></ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>With the engine running and the ECM attempting to govern turbocharger boost pressure.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>The Boost Pressure Sensor indicates actual turbocharger boost is less than the ECM setpoint for engine boost for 0.83 second.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>INTERMITTENT DTC</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>CLOGGED AIR FILTER</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>INTAKE AIR RESTRICTION</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>INTAKE AIR LEAK</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>BOOST PRESSURE SERVO MOTOR</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>TURBOCHARGER</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref></emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ib9271a6ee1f4bc6af9a68982f649084"
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>CHECK FOR ACTIVE DTC</emph></ptxt></spec><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With the scan tool, Clear DTCs in the Engine Control Module (ECM).</ptxt></test1><test1
><ptxt
>Test drive the vehicle.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>If there are any EGR related DTC's, repair the EGR DTC's before continuing with this test.</ptxt></attention3></test1><question
>Is the status Active for this DTC?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="p170b4c56ae04b729bb808f90b423a15"
>2</intxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the *CHECKING FOR AN INTERMITTENT DTC Diagnostic Procedure.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="p170b4c56ae04b729bb808f90b423a15"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>CHECK THE AIR FILTER</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Remove and inspect the Air Filter for soiling or excessive dirt and debris which may cause air flow restriction.</ptxt></test1><question
>Were any of these problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the Air Filter element</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="lb230aca8dce41528399bf91c2a2a5e6"
>3</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="lb230aca8dce41528399bf91c2a2a5e6"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>CHECK FOR INTAKE SYSTEM RESTRICTIONS</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>Damaged, restricted or poorly connected intake and turbocharger related tubes can cause this DTC to set.</ptxt></attention3><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Inspect all air intake, crankcase vent and turbocharger related hoses/tubes and connections.</ptxt></test1><test1
><ptxt
>Inspect the Charge Air Cooler hoses/tubes and connections.</ptxt></test1><test1
><ptxt
>Inspect the EGR Air Flow Control Valve to ensure the valve is not stuck in the closed position.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair or replace as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="bc83dada02ae43c5ac712234356679dd"
>4</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="bc83dada02ae43c5ac712234356679dd"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>CHECK FOR INTAKE SYSTEM AIR LEAKS</emph></ptxt></spec><test1
><ptxt
>Remove the Crankcase Vent Heater.</ptxt></test1><test1
><ptxt
>Remove the Mass Air Flow Sensor from the turbocharger inlet tube.</ptxt></test1><test1
><ptxt
>Seal off and/or plug the turbocharger inlet tube where the MAF sensor was removed.</ptxt></test1><test1
><ptxt
>Connect smoke machine 84–04 to the Crankcase Vent Heater port in the intake duct and begin injecting smoke into the intake system.</ptxt></test1><test1
><ptxt
>Observe all intake system components for evidence of smoke leakage.</ptxt></test1><question
>Is there evidence of smoke leakage?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair or replace as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="of6ed80637354dacbab337d14754b95f"
>5</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="of6ed80637354dacbab337d14754b95f"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>REPLACE THE BOOST PRESSURE SERVO MOTOR</emph></ptxt></spec><test1
><ptxt
>Replace the Boost Pressure Servo Motor in accordance with the Service Information.</ptxt><attention3
name="NOTE"
><ptxt
>Ensure the Boost Pressure Servo Motor and ECM harness connectors are connected.</ptxt></attention3></test1><test1
><ptxt
>Test drive the vehicle.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><question
>Is the status Active for this DTC?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the Turbocharger assembly in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Test complete.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>