<?xml version="1.0"?>
<?xml-stylesheet type="text/xsl" href="./twl_formatc.xsl"?>
<servinfo
releasenbr="1"
update="original"
id="c8ad717fd06e46e99bab55a8026c014b"
><title
>P0573-BRAKE SWITCH STUCK OFF</title><figure
figtype="2-column-portrait-no-fig-id"
id="j59905594cbd49ca99e66e0abf529fb4"
><graphic
graphicname="7a036c3f"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph></ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>With the ignition on. VSS indicates increasing and decreasing vehicle speed. APP Sensor indicates increasing and decreasing acceleration demand.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>The ECM determines that the brakes have been applied without the receiving an input from the Primary Brake Switch Signal and Secondary Brake Switches.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>INTERMITTENT CONDITION</ptxt></entry></row><row
><entry
align="from-table-column(text-align)"
><ptxt
>(Z914) GROUND CIRCUIT OPEN</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>STOP LAMP SWITCH</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(F941) IGNITION SWITCH START/RUN CIRCUIT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(B15) BRAKE SWITCH 1 SIGNAL CIRCUIT SHORTED TO GROUND</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(B15) BRAKE SWITCH 1 SIGNAL CIRCUIT OPEN</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(B16) BRAKE SWITCH 2 SIGNAL CIRCUIT SHORTED TO VOLTAGE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(B16) BRAKE SWITCH 2 SIGNAL CIRCUIT OPEN</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ENGINE CONTROL MODULE</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref></emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="a380b1c553ef4275872a01b2035d4e68"
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>CHECK THE BRAKE SWITCH 2 STATUS</emph></ptxt></spec><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>While observing the BRAKE SWITCH 2 status on the scan tool display, press and release the brake pedal several times.</ptxt></test1><question
>Does the scan tool display BRAKE SWITCH 2: PRESSED and NOT PRESSED for the appropriate pedal position?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="e84784cc9ced44b6bdae3b80cdedd862"
>2</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="h1e7d2fe11b34afea7e36100d70d7f80"
>11</intxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="e84784cc9ced44b6bdae3b80cdedd862"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>CHECK THE BRAKE SWITCH 1 STATUS</emph></ptxt></spec><test1
><ptxt
>While observing the BRAKE SWITCH 1 status on the scan tool display, press and release the brake pedal several times.</ptxt></test1><question
>Does the scan tool display BRAKE SWITCH 1: PRESSED and NOT PRESSED for the appropriate pedal position</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="mf0ee6e8028d4ebabc51e5fb0a6019ca"
>3</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="bff5fde413f74735934ed5ed992a000c"
>4</intxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="mf0ee6e8028d4ebabc51e5fb0a6019ca"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>INTERMITTENT CONDITION</emph></ptxt></spec><test1
><attention1
name="WARNING"
><ptxt
>WHEN THE ENGINE IS OPERATING, DO NOT STAND IN A DIRECT LINE WITH THE FAN. DO NOT PUT YOUR HANDS NEAR THE PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING.</ptxt></attention1></test1><test1
><attention3
name="NOTE"
><ptxt
>The conditions that set the DTC are not present at this time. The following list may help in identifying the intermittent condition.</ptxt></attention3></test1><test1
><ptxt
>With the engine running at normal operating temperature, monitor the scan tool parameters related to the DTC while wiggling the wiring harness. Look for parameter values to change and/or a
DTC to set.</ptxt></test1><test1
><ptxt
>Review the DTC When Monitored and Set Conditions. If possible, try to duplicate the conditions under which the DTC was set.</ptxt></test1><test1
><ptxt
>Refer to any Technical Service Bulletins (TSB) that may apply.</ptxt></test1><test1
><ptxt
>Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or partially broken wires.</ptxt></test1><test1
><ptxt
>Visually inspect the related wiring harness connectors. Look for broken, bent, pushed out, or corroded terminals.</ptxt></test1><question
>Were any of the above conditions present?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Test Complete.<symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="bff5fde413f74735934ed5ed992a000c"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>(B15) BRAKE SWITCH 1 SIGNAL CIRCUIT VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="l2e56748652a493baf0ab186dee96513"
><graphic
graphicname="7a036c40"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Stop Lamp Switch harness connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>Measure the voltage between the (B15) Brake Switch 1 Signal circuit and ground.</ptxt></test1><question
>Is the voltage above 9.0 volts?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="ad02d52889934535a57c1da784da3102"
>5</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="h4874751ffdd44d2894c5f30b3135ec7"
>8</intxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ad02d52889934535a57c1da784da3102"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
> STOP LAMP SWITCH - SIGNAL 1 CKT OPEN</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="g9500b7d6d47493e88001d0c87be68db"
><graphic
graphicname="7a036c41"
></graphic></figure><test1
><ptxt
>While monitoring the BRAKE SWITCH 1 status with the scan tool, connect a jumper wire between (Z914) Ground and (B15) Brake Switch 1 Signal circuit.</ptxt></test1><question
>Does the scan tool display change from PRESSED to NOT PRESSED?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Adjust or replace the Brake Lamp Switch in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="d890b1a0ef5649feafdee756b9e4f781"
>6</intxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="d890b1a0ef5649feafdee756b9e4f781"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>(Z914) GROUND CIRCUIT OPEN</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="a97d93b53b234b11a72096d6b73321d9"
><graphic
graphicname="7a036c42"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Measure the resistance between ground and the (Z914) Ground circuit.</ptxt></test1><question
>Is the resistance below 10.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="o47aebdf9b99471f99ad3707783d4d60"
>7</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (Z914) Ground circuit for an open.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 7------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="o47aebdf9b99471f99ad3707783d4d60"
><spec
><ptxt
><testno><emph>7.</emph></testno> <emph
>ENGINE CONTROL MODULE - INTERNAL</emph></ptxt></spec><question
>If there are no possible causes remaining, view repair.</question><result
>Repair</result><action
><list1
><item
><ptxt
>Replace and program the Engine Control Module in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 8------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="h4874751ffdd44d2894c5f30b3135ec7"
><spec
><ptxt
><testno><emph>8.</emph></testno> <emph
>(B15) BRAKE SWITCH 1 SIGNAL CIRCUIT SHORTED TO GROUND</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="cf41e52c9614437b8fc4dea89862e511"
><graphic
graphicname="7a036c43"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the ECM harness connectors.</ptxt></test1><test1
><ptxt
>Measure the resistance between ground and the (B15) Brake Switch 1 Signal circuit.</ptxt></test1><question
>Is the resistance above 1000 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="j800f130b4eb4b3ea269dfdc45d9d3e5"
>9</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (B15) Brake Switch 1 Signal circuit for a short to ground.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 9------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="j800f130b4eb4b3ea269dfdc45d9d3e5"
><spec
><ptxt
><testno><emph>9.</emph></testno> <emph
>(B15) BRAKE SWITCH 1 SIGNAL CIRCUIT OPEN</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="h613ccfccc334642be51a38e5210f05f"
><graphic
graphicname="7a036c44"
></graphic></figure><test1
><ptxt
>Measure the resistance of the (B15) Brake Switch 1 Signal circuit between the Stop Lamp Switch harness connector and the ECM harness connector.</ptxt></test1><question
>Is the resistance below 10.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="a9e3c84b844942d28413b7921a431fff"
>10</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (B15) Brake Switch 1 Signal circuit for an open.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 10------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="a9e3c84b844942d28413b7921a431fff"
><spec
><ptxt
><testno><emph>10.</emph></testno> <emph
>ENGINE CONTROL MODULE - BRAKE SWITCH 1 SIGNAL</emph></ptxt></spec><question
>If there are no possible causes remaining, view repair.</question><result
>Repair</result><action
><list1
><item
><ptxt
>Replace and program the Engine Control Module in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 11------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="h1e7d2fe11b34afea7e36100d70d7f80"
><spec
><ptxt
><testno><emph>11.</emph></testno> <emph
>(F941) IGNITION SWITCH START/RUN CIRCUIT OPEN</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="be505004a04749bdbeb590c9a9701619"
><graphic
graphicname="7a036c45"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Stop Lamp Switch harness connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>Using a 12-volt test light connected to ground, check the (F941) Ignition Switch Start/Run circuit.</ptxt></test1><question
>Does the test light illuminate brightly?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="gf088eec7fb840fb918d39fff0696c0f"
>12</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (F941) Ignition Switch Start/Run circuit for an open.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 12------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="gf088eec7fb840fb918d39fff0696c0f"
><spec
><ptxt
><testno><emph>12.</emph></testno> <emph
>STOP LAMP SWITCH - BRAKE SWITCH 2 SIGNAL OPEN</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="e496d7d6e0ca4c77937b1742fb4e0247"
><graphic
graphicname="7a036c46"
></graphic></figure><test1
><ptxt
>While monitoring the BRAKE SWITCH 2 status with the scan tool, connect a jumper wire between the Brake Switch 2 Signal circuit and the (F941) Ignition Switch Start/Run circuit.</ptxt></test1><question
>Does the scan tool display change from PRESSED to NOT PRESSED?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Adjust or replace the Brake Lamp Switch in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="h7358e27f83646e2bacbad11ebd8dcb8"
>13</intxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 13------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="h7358e27f83646e2bacbad11ebd8dcb8"
><spec
><ptxt
><testno><emph>13.</emph></testno> <emph
>(B16) BRAKE SWITCH 2 SIGNAL CIRCUIT SHORTED TO VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="o77114e4d304435db4c9266184dc7635"
><graphic
graphicname="7a036c47"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the ECM harness connectors.</ptxt></test1><test1
><ptxt
>Remove the ASD Relay from the TIPM.</ptxt></test1><test1
><ptxt
>Connect a jumper wire between cavity 30 and cavity 87 of the ASD Relay connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>Measure the voltage between the (B16) Brake Switch 2 Signal circuit and ground.</ptxt></test1><question
>Is the voltage above 1.0 volt?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the (B16) Brake Switch 2 Signal circuit for a short to voltage.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="e6a5cfc183f44d36bbfb02a2cf719091"
>14</intxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 14------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="e6a5cfc183f44d36bbfb02a2cf719091"
><spec
><ptxt
><testno><emph>14.</emph></testno> <emph
>(B16) BRAKE SWITCH 2 SIGNAL CIRCUIT OPEN</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="g5f2caf8cc674b25bf1e513cb6373f35"
><graphic
graphicname="7a036c48"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Measure the resistance of the (B16) Brake Switch 2 Signal circuit between the Stop Lamp Switch harness connector and the ECM harness connector.</ptxt></test1><question
>Is the resistance below 10.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace and program the Engine Control Module in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (B16) Brake Switch 2 Signal circuit for an open.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>