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<servinfo
releasenbr="1"
update="original"
id="a2a5a661c207466398e79f9a9672919f"
><title
>P0683-GLOW PLUG MODULE SIGNAL CIRCUIT MALFUNCTION</title><figure
figtype="2-column-portrait-no-fig-id"
id="o411e00778ff4b159fae0bea6c0bffab"
><graphic
graphicname="7a036c34"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph></ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>With the ignition on.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>The ECM detects a malfunction on the (D330) Glow Plug Module Signal or (K202) Glow Plug Module Control circuit.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>ENGINE CONTROL MODULE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>GLOW PLUG MODULE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(D330)/(K202) GLOW PLUG MODULE SIGNAL/CONTROL CIRCUIT OPEN</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(D330)/(K202) GLOW PLUG MODULE SIGNAL/CONTROL CIRCUIT SHORTED TO GROUND</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(D330)/(K202) GLOW PLUG MODULE SIGNAL/CONTROL CIRCUIT SHORTED TO VOLTAGE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>INTERMITTENT CONDITION</ptxt></entry></row></tbody></tgroup></table></spec></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="j9301bbd89f04153bbbc3fd2c9b1c78c"
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>CHECK FOR ACTIVE DTC</emph></ptxt></spec><test1
><attention3
name="NOTE"
><ptxt
>If the ECM detects and stores a DTC, the ECM also stores the engine/vehicle operating conditions under which the DTC was set. Some of these conditions are displayed
on the scan tool at the same time the DTC is displayed.</ptxt></attention3></test1><test1
><attention3
name="NOTE"
><ptxt
>Before erasing stored DTCs, record these conditions. Attempting to duplicate these conditions may assist when checking for an active DTC.</ptxt></attention3></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With the scan tool, erase ECM DTCs.</ptxt></test1><test1
><ptxt
>Perform several engine run cycles, turning the ignition off for at least 20 seconds between each engine run cycle.</ptxt></test1><test1
><ptxt
>Turn the ignition on and wait at least 90 seconds.</ptxt></test1><test1
><ptxt
>With the scan tool, read ECM DTCs.</ptxt></test1><question
>Did this DTC set again?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="l236f2de93ca4cd686d9d1f0a1668344"
>2</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the *CHECKING FOR AN INTERMITTENT DTC Diagnostic Procedure.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="l236f2de93ca4cd686d9d1f0a1668344"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>(D330)/(K202) GLOW PLUG MODULE SIG/CONTROL CIRCUIT OPEN</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="k6d2720f634f4ee88ba8150640d8d633"
><graphic
graphicname="7a036c76"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Glow Plug Module harness connectors.</ptxt></test1><test1
><ptxt
>Disconnect the ECM harness connectors.</ptxt></test1><test1
><ptxt
>Measure the resistance of the (D330) Glow Plug Module Signal circuit between the Glow Plug Module harness and the ECM harness connector.</ptxt></test1><test1
><ptxt
>Measure the resistance of the (K202) Glow Plug Module Control circuit between the Glow Plug Module harness and the ECM harness connector.</ptxt></test1><question
>Is the resistance below 10.0 ohms for both measurements?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="ac6c0094e0824d6ba834db2b9fe4eac3"
>3</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the Glow Plug Module circuit(s) that measured above 10.0 ohms for an open.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ac6c0094e0824d6ba834db2b9fe4eac3"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>(D330)/(K202) GLOW PLUG MODULE SIG/CONTROLCIRCUIT SHORTED TO GROUND</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="n7aa714ab04945a8b903dbb4bb5c0334"
><graphic
graphicname="7a036c77"
></graphic></figure><test1
><ptxt
>Measure the resistance between ground and the (D330) Glow Plug Module Signal circuit at the Glow Plug Module harness connector.</ptxt></test1><test1
><ptxt
>Measure the resistance between ground and the (K202) Glow Plug Module Control circuit at the Glow Plug Module harness connector.</ptxt></test1><question
>Is the resistance above 1000 ohms for both measurements?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="h563b0cb06e84789b1d28d6e240e3445"
>4</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the Glow Plug Module circuit(s) that measured below 1000 ohms for a short to ground.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="h563b0cb06e84789b1d28d6e240e3445"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>(D330)/(K202) GLOW PLUG MODULE SIG/CONTROL CIRCUIT SHORTED TO VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="l59522059dcf4693aba93bd4bdd8493a"
><graphic
graphicname="7a036c78"
></graphic></figure><test1
><ptxt
>Remove the ASD Relay from the TIPM.</ptxt></test1><test1
><ptxt
>Connect a jumper wire between cavity 30 and cavity 87 of the ASD Relay connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>Measure the voltage of the (D330) Glow Plug Module Signal circuit at the Glow Plug Module harness connector.</ptxt></test1><test1
><ptxt
>Measure the voltage of the (K202) Glow Plug Module Control circuit at the Glow Plug Module harness connector.</ptxt></test1><question
>Is the voltage below 1.0 volt for both measurements?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To<intxref
refid="mdb476293d2e45199911e84cfbf1e16f"
>5</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the Glow Plug Module circuit(s) that measured above 1.0 volt for a short to voltage.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="mdb476293d2e45199911e84cfbf1e16f"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>GLOW PLUG CONTROL MODULE</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Remove the jumper wire and install the ASD Relay.</ptxt></test1><test1
><ptxt
>Replace the Glow Plug Module in accordance with the Service Information.</ptxt></test1><test1
><ptxt
>Reconnect all connectors.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With the scan tool, erase ECM DTCs.</ptxt></test1><test1
><ptxt
>Perform several engine run cycles, turning the ignition off for at least 20 seconds between each engine run cycle.</ptxt></test1><test1
><ptxt
>With the scan tool, read the ECM DTCs.</ptxt></test1><question
>Did this DTC set again?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace and program the Engine Control Module in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Test Complete.<symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>