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<servinfo
releasenbr="1"
update="original"
id="kb8c72d60e2841088e9995fdad550f43"
><title
>P0830-CLUTCH PEDAL SWITCH CIRCUIT</title><figure
figtype="2-column-portrait-no-fig-id"
id="o312ff2a90ad426fa0b77f202101babd"
><graphic
graphicname="7a036c3f"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph></ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>While driving the vehicle and shifting gears.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>The Engine Control Module (ECM) does not detect changes in the (T141) Clutch Interlock Switch Signal circuit voltage while CAN messages from the Transmission Control Module indicate transmission gear
changes.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>INTERMITTENT DTC</ptxt></entry></row><row
><entry
align="from-table-column(text-align)"
><ptxt
>(T141) CLUTCH INTERLOCK SWITCH SIGNAL CIRCUIT SHORTED TO VOLTAGE</ptxt></entry></row><row
><entry
align="from-table-column(text-align)"
><ptxt
>(T141) CLUTCH INTERLOCK SWITCH SIGNAL CIRCUIT SHORTED TO GROUND</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(T141) CLUTCH INTERLOCK SWITCH SIGNAL CIRCUIT OPEN OR HIGH RESISTANCE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(Z905) GROUND CIRCUIT OPEN OR HIGH RESISTANCE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>CLUTCH INTERLOCK SWITCH</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ENGINE CONTROL MODULE (ECM)</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref></emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="a7785cdefeb94e43b152d4256682949b"
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>DTC IS ACTIVE</emph></ptxt></spec><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With the scan tool, clear DTCs in the Engine Control Module (ECM).</ptxt></test1><test1
><ptxt
>Press and release the clutch pedal several times.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><question
>Is the status Active for this DTC?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="fdd8fbff9aee43e4b9cbfb460947618e"
>2</intxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the *CHECKING FOR AN INTERMITTENT DTC Diagnostic Procedure.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="fdd8fbff9aee43e4b9cbfb460947618e"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>(T141) CLUTCH INTERLOCK SWITCH SIGNAL CIRCUIT VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="k4ecebcffbbc47dd82eabe40b0d457b5"
><graphic
graphicname="7a036c7f"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Clutch Interlock Switch harness connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>Measure the voltage of the (T141) Clutch Interlock Switch Signal circuit in the Clutch Interlock Switch harness connector.</ptxt></test1><question
>Is the voltage above 10.0 volts?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="db36cba35e83402c85bcffcd3d424f68"
>3</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="h08f48279d2f46a685a59e85e2f57051"
>5</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="db36cba35e83402c85bcffcd3d424f68"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>(Z905) GROUND CIRCUIT OPEN OR HIGH RESISTANCE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="fbe5cdcee4e1408a82b26285e07d8482"
><graphic
graphicname="7a036c80"
></graphic></figure><test1
><ptxt
>Using a 12 volt test light connected to 12 volts, check the (Z905) Ground circuit in the Clutch Interlock Switch harness connector.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>The test light should be illuminated and bright. Compare the brightness to that of a direct connection to the battery.</ptxt></attention3></test1><question
>Is the test light illuminated and bright?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="a19382d72af344bf8e6d5a6cccd20b5b"
>4</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (Z905) Ground for an open circuit or high resistance.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="a19382d72af344bf8e6d5a6cccd20b5b"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>CLUTCH INTERLOCK SWITCH</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="k6aae0a3b98e49ba843acfaab4a156de"
><graphic
graphicname="7a036c81"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Connect a jumper wire between the (Z905) Ground circuit and the (T141) Clutch Interlock Switch Signal circuit in the Clutch Interlock Switch harness connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With the scan tool, monitor the Clutch Interlock status.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>The scan tool should display the Clutch Interlock status as pressed with the jumper wire in place and not pressed with the jumper wire removed.</ptxt></attention3></test1><question
>Does the scan tool display the status as described above?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the Clutch Interlock Switch in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="h4102a44da444d14836cf32eede4d34d"
>8</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="h08f48279d2f46a685a59e85e2f57051"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>(T141) CLUTCH INTERLOCK SWITCH SIGNAL CIRCUIT SHORTED TO VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="d6481a46aa1745ed92ab4f68fcf4151f"
><graphic
graphicname="7a036c7f"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Engine Control Module (ECM) harness connector.</ptxt></test1><test1
><ptxt
>Remove the ASD Relay from the TIPM.</ptxt></test1><test1
><ptxt
>Connect a jumper wire between cavity 30 and cavity 87 of the ASD Relay connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>Measure the voltage of the (T141) Clutch Interlock Switch Signal circuit in the Clutch Interlock Switch harness connector.</ptxt></test1><question
>Is there any voltage present?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the (T141) Clutch Interlock Switch Signal circuit for a short to voltage.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="feb17758ab5840c2b5156e9030af722b"
>6</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="feb17758ab5840c2b5156e9030af722b"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>(T141) CLUTCH INTERLOCK SWITCH SIGNAL CIRCUIT SHORTED TO GROUND</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="b24e756b7d1740e0a04fbc65b8e644fd"
><graphic
graphicname="7a036c82"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Measure the resistance between ground and the (T141) Clutch Interlock Switch Signal circuit in the Clutch Interlock Switch harness connector.</ptxt></test1><question
>Is the resistance above 1000 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="de8bf49cfe814406831cf3c1941bc50c"
>7</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (T141) Clutch Interlock Switch Signal circuit for a short to ground.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 7------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="de8bf49cfe814406831cf3c1941bc50c"
><spec
><ptxt
><testno><emph>7.</emph></testno> <emph
>(T141) CLUTCH INTERLOCK SWITCH SIGNAL CIRCUIT OPEN OR HIGH RESISTANCE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="ba83f39ca6ba49cf893d18f6e9b178f4"
><graphic
graphicname="7a036c83"
></graphic></figure><test1
><ptxt
>Measure the resistance of the (T141) Clutch Interlock Switch Signal circuit between the Clutch Interlock Switch harness connector and the Engine Control Module (ECM) harness connector.</ptxt></test1><question
>Is the resistance below 10.0 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="h4102a44da444d14836cf32eede4d34d"
>8</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (T141) Clutch Interlock Switch Signal circuit for an open circuit or high resistance.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 8------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="h4102a44da444d14836cf32eede4d34d"
><spec
><ptxt
><testno><emph>8.</emph></testno> <emph
>ENGINE CONTROL MODULE (ECM)</emph></ptxt></spec><test1
><ptxt
>Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Clutch Interlock Switch and the Engine Control Module (ECM).</ptxt></test1><test1
><ptxt
>Look for any chafed, pierced, pinched, or partially broken wires.</ptxt></test1><test1
><ptxt
>Look for broken, bent, pushed out or corroded terminals.</ptxt></test1><test1
><ptxt
>Monitor the scan tool data relative to this circuit and wiggle test the wiring and connectors.</ptxt></test1><test1
><ptxt
>Look for the data to change or for the DTC to reset during the wiggle test.</ptxt></test1><test1
><ptxt
>Refer to any Technical Service Bulletins that may apply.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the Engine Control Module (ECM) in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>