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<servinfo
releasenbr="1"
update="original"
id="kebc16cd2c114eeba3202701732dbf10"
><title
>P1649-GLOW PLUG MODULE POWER SUPPLY CIRCUIT</title><figure
figtype="2-column-portrait-no-fig-id"
id="h8f4c7fff8694348b1c751a3487639f8"
><graphic
graphicname="7a036c34"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph></ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>With the ignition on and the Glow Plugs commanded on.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>The Glow Plug Control Module reports a power supply circuit fault to the ECM.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>INTERMITTENT DTC</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(F344) FUSED ASD RELAY OUTPUT 2 CIRCUIT OPEN OR HIGH RESISTANCE</ptxt></entry></row><row
><entry
align="from-table-column(text-align)"
><ptxt
>(A29) FUSED B+ CIRCUIT OPEN OR HIGH RESISTANCE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(Z906) GROUND CIRCUIT OPEN OR HIGH RESISTANCE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>GLOW PLUG MODULE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ENGINE CONTROL MODULE (ECM)</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref></emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>DTC IS ACTIVE</emph></ptxt></spec><attention3
name="NOTE"
><ptxt
>Diagnose and repair any system voltage or ASD Relay DTCs before continuing with this test.</ptxt></attention3><test1
><ptxt
>Ignition on, engine not running.</ptxt></test1><test1
><ptxt
>With the scan tool, Clear DTCs in the Engine Control Module (ECM).</ptxt></test1><test1
><ptxt
>With the scan tool, actuate the Glow Plugs.</ptxt></test1><test1
><ptxt
>Monitor the scan tool for at least two minutes.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><question
>Is the status Active for this DTC?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="ma0e2dd46c034f94ae0a10dd38ebe112"
>2</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the *CHECKING FOR AN INTERMITTENT DTC Diagnostic Procedure.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ma0e2dd46c034f94ae0a10dd38ebe112"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>(F344) FUSED ASD RELAY OUTPUT 2 CIRCUIT OPEN OR HIGH RESISTANCE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="m6c99b2a9ccf4a83b6036c7e86fe2da3"
><graphic
graphicname="7a036c85"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Glow Plug Module harness connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>Using a 12 volt test light connected to ground, check the (F344) Fused ASD Relay Output 2 circuit in the Glow Plug Module harness connector.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>The test light should be illuminated and bright. Compare the brightness to that of a direct connection to the battery.</ptxt></attention3></test1><question
>Is the test light illuminated and bright?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="b23031da819a4fbdba108845ddeefd63"
>3</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (F344) Fused ASD Relay Output 2 circuit for an open circuit or high resistance.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="b23031da819a4fbdba108845ddeefd63"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>(Z906) GROUND CIRCUIT OPEN OR HIGH RESISTANCE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="m2aaa5c07d32414e8d5cf312fc6bfd39"
><graphic
graphicname="7a036c86"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Using a 12 volt test light connected to B+, check the (Z906) Ground circuit in the Glow Plug Module harness connector.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>The test light should be illuminated and bright. Compare the brightness to that of a direct connection to the battery.</ptxt></attention3></test1><question
>Is the test light illuminated and bright?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="mfe19c1e098c46c3999c6f7da581fa0a"
>4</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (Z906) Ground circuit for an open circuit or high resistance.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="mfe19c1e098c46c3999c6f7da581fa0a"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>(A29) FUSED B+ CIRCUIT OPEN OR HIGH RESISTANCE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="o1042df27c744b2082c8ece607ebe9fa"
><graphic
graphicname="7a036c87"
></graphic></figure><test1
><ptxt
>Using a 12 volt test light connected to ground, check the (A29) Fused B+ circuit in the Glow Plug Module harness connector.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>The test light should be illuminated and bright. Compare the brightness to that of a direct connection to the battery.</ptxt></attention3></test1><question
>Is the test light illuminated and bright?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="h06d50e5a5a24f67b446dd07f0039811"
>5</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (A29) Fused B+ circuit for an open circuit or high resistance.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="h06d50e5a5a24f67b446dd07f0039811"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>GLOW PLUG MODULE</emph></ptxt></spec><test1
><ptxt
>Replace the Glow Plug Module in accordance with the Service Information.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With the scan tool, Clear DTCs.</ptxt></test1><test1
><ptxt
>With the scan tool, actuate the Glow Plugs.</ptxt></test1><test1
><ptxt
>Monitor the scan tool for at least two minutes.</ptxt></test1><test1
><ptxt
>With the scan tool, select View DTCs.</ptxt></test1><question
>Is the status Active for this DTC?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="p2d5657e22ba4084a48e120a97383c22"
>6</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Test Complete.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="p2d5657e22ba4084a48e120a97383c22"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>ENGINE CONTROL MODULE (ECM)</emph></ptxt></spec><test1
><ptxt
>Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Glow Plug Module and the Engine Control Module (ECM).</ptxt></test1><test1
><ptxt
>Look for any chafed, pierced, pinched, or partially broken wires.</ptxt></test1><test1
><ptxt
>Look for broken, bent, pushed out or corroded terminals.</ptxt></test1><test1
><ptxt
>Refer to any Technical Service Bulletins that may apply.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the Engine Control Module (ECM) in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>