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<servinfo
releasenbr="1"
update="original"
id="lb73d6a51562440c9a2080efa0f5ed14"
><title
>P2142-EGR AIR FLOW CONTROL VALVE CIRCUIT HIGH</title><figure
figtype="2-column-portrait-no-fig-id"
id="l834a4dae8d4451caa635d70ece03a86"
><graphic
graphicname="7a036b9f"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph></ptxt></para><diagnostic
type="condition"
><title
>Theory of Operation</title><condition
><para
><ptxt
>The EGR Air Flow Control Valve is a three-wire electrically operated throttle valve motor used to assist the EGR system function by creating a vacuum in the intake system to draw exhaust gas
into the intake manifold. The Solenoid receives 12 volts from the ECM/ASD relay, ground and a pulse-width modulated ground signal from the ECM. With the solenoid de-energized (off) the throttle valve is
in the open (full flow) position. When the ECM energizes (grounds) the throttle motor, the throttle valve closes creating a low pressure (vacuum) effect in the intake system. This low pressure effect helps
draw exhaust gases from the EGR Valve into the intake system.</ptxt></para></condition></diagnostic><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>With the ignition on and the ECM EGR Air Flow Control Valve command on.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>The ECM detects excessive current on the EGR Air Flow Control Valve Control circuit for 0.5 second.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>INTERMITTENT CONDITION</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>EGR AIR FLOW CONTROL VALVE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>(K54) EGR AIR FLOW CONTROL VALVE CONTROL SHORTED TO VOLTAGE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ENGINE CONTROL MODULE</ptxt></entry></row></tbody></tgroup></table></spec></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ebed037ed28a45138cb678a60b81548c"
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>CHECK FOR ACTIVE DTC</emph></ptxt></spec><test1
><attention3
name="NOTE"
><ptxt
>If the ECM detects and stores a DTC, the ECM also stores the engine/vehicle operating conditions under which the DTC was set. Some of these conditions are displayed
on the scan tool at the same time the DTC is displayed.</ptxt></attention3></test1><test1
><attention3
name="NOTE"
><ptxt
>Before erasing stored DTCs, record these conditions. Attempting to duplicate these conditions may assist when checking for an active DTC.</ptxt></attention3></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With the scan tool, erase ECM DTCs.</ptxt></test1><test1
><ptxt
>Test drive the vehicle and monitor the scan tool for ECM DTCs.</ptxt></test1><question
>Did this DTC set again?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="j50cb739d60b44eeb4eb13808b2592f9"
>2</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the *CHECKING FOR AN INTERMITTENT DTC Diagnostic Procedure.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="j50cb739d60b44eeb4eb13808b2592f9"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>EGR AIR FLOW CONTROL VALVE</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the EGR Air Flow Control Valve harness connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With the scan tool, erase ECM DTCs.</ptxt></test1><test1
><ptxt
>Monitor the scan tool for ECM DTCs.</ptxt></test1><question
>Does the scan tool display P2141?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace the EGR Air Flow Control Valve.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="f051224f695e48cca02ec00627a08e9b"
>3</intxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="f051224f695e48cca02ec00627a08e9b"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>(K54) EGR AIR FLOW CONTROL VALVE CONTROL SHORTED TO VOLTAGE</emph></ptxt></spec><figure
figtype="1-column-portrait-no-fig-id"
id="f1bcc75f7e154fcfae72baad96058c8b"
><graphic
graphicname="7a036ca0"
></graphic></figure><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the EGR Air Flow Control Valve harness connector.</ptxt></test1><test1
><ptxt
>Disconnect the ECM harness connectors.</ptxt></test1><test1
><ptxt
>Remove the ASD Relay from the TIPM.</ptxt></test1><test1
><ptxt
>Connect a jumper wire between cavity 30 and cavity 87 of the ASD Relay connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>Measure the voltage of the (K54) EGR Air Flow Control Valve Control circuit at the EGR Air Flow Control Valve harness connector.</ptxt></test1><question
>Is the voltage below 0.5 volt?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Replace and program the Engine Control Module in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (K54) EGR Air Flow Control Valve Control circuit for a short to voltage.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>