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<servinfo
releasenbr="1"
update="original"
id="fce1f12041a5482b82fcd9307405975c"
><title
>U0106-LOST COMMUNICATION WITH GLOW PLUG CONTROL MODULE</title><figure
figtype="2-column-portrait-no-fig-id"
id="f15f65049a0043bcb47b2936350d672e"
><graphic
graphicname="7a036c34"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph></ptxt></para><diagnostic
type="condition"
><condition
><spec
><list1
><item
><ptxt
><emph
>When Monitored:</emph></ptxt><para
><ptxt
>Continuously while the system is active.</ptxt></para></item><item
><ptxt
><emph
>Set Condition:</emph></ptxt><para
><ptxt
>The ECM isn't receiving a LIN bus message from the Glow Plug Control Module.</ptxt></para></item></list1><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>INTERMITTENT DTC</ptxt></entry></row><row
><entry
align="from-table-column(text-align)"
><ptxt
>(D509) LIN BUS CIRCUIT OPEN OR HIGH RESISTANCE</ptxt></entry></row><row
><entry
align="from-table-column(text-align)"
><ptxt
>GLOW PLUG CONTROL MODULE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ENGINE CONTROL MODULE (ECM)</ptxt></entry></row></tbody></tgroup></table></spec><para
><ptxt
><emph
>Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)</extxref></emph></ptxt></para></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>DTC IS ACTIVE</emph></ptxt></spec><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With a scan tool, View DTCs.</ptxt></test1><test1
><ptxt
>Record all DTC information.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>If DTC U1008 LIN 1 BUS is active in addition to this DTC, perform the diagnostic procedure for that DTC before continuing with this test.</ptxt></attention3></test1><test1
><attention3
name="NOTE"
><ptxt
>If DTC U1132 GENERATOR COMMUNICATION is active or stored in addition to this DTC, proceed with this diagnostic procedure.</ptxt></attention3></test1><test1
><ptxt
>With a scan tool, Clear DTCs.</ptxt></test1><test1
><ptxt
>Start the engine and allow it to reach normal operating temperature.</ptxt></test1><test1
><ptxt
>Monitor the scan tool for at least 2 minutes.</ptxt></test1><test1
><ptxt
>With a scan tool, View DTCs.</ptxt></test1><question
>Is the status Active for this DTC?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="kcb9b26a0fde4bd2b308708b93e0f5a0"
>2</intxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the INTERMITTENT CONDITION Diagnostic Procedure.<extxref
document="SOFTLINK"
extrefid="0900000030"
>(Refer to 9 - ENGINE - DIAGNOSIS AND
TESTING)</extxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="kcb9b26a0fde4bd2b308708b93e0f5a0"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>U1132 GENERATOR COMMUNICATION DTC IS PRESENT</emph></ptxt></spec><test1
><ptxt
>With a scan tool, View DTCs.</ptxt></test1><question
>Is DTC U1132 GENERATOR COMMUNICATION Active in addition to this DTC?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="o0bc1ca868b741538e95267306e806b1"
>3</intxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="lf12deb828704080880df6c59cba712f"
>4</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="o0bc1ca868b741538e95267306e806b1"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>(D509) LIN BUS CIRCUIT OPEN OR HIGH RESISTANCE</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Generator harness connector.</ptxt></test1><test1
><ptxt
>Disconnect the Glow Plug Module harness connector.</ptxt></test1><test1
><ptxt
>Disconnect the Engine Control Module (ECM) harness connector.</ptxt></test1><test1
><ptxt
>Measure the resistance of the (D509) LIN Bus circuit between the Generator harness connector and the Engine Control Module (ECM) harness connector.</ptxt></test1><test1
><ptxt
>Measure the resistance of the (D509) LIN Bus circuit between the Glow Plug Module harness connector and the Engine Control Module (ECM) harness connector.</ptxt></test1><question
>Is the resistance below 10 ohms for both measurements?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="h025a34a5e5f44a6a1c2b374a874b95e"
>6</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (D509) LIN Bus for an open circuit or high resistance.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="lf12deb828704080880df6c59cba712f"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>(D509) LIN BUS CIRCUIT OPEN OR HIGH RESISTANCE</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the Glow Plug Module harness connector.</ptxt></test1><test1
><ptxt
>Disconnect the Engine Control Module (ECM) harness connector.</ptxt></test1><test1
><ptxt
>Measure the resistance of the (D509) LIN Bus circuit between the Generator harness connector and the Engine Control Module (ECM) harness connector.</ptxt></test1><question
>Is the resistance below 10 ohms?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="a310559212984cff980db597dd6623d2"
>5</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair the (D509) LIN Bus for an open circuit or high resistance.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="a310559212984cff980db597dd6623d2"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>GLOW PLUG CONTROL MODULE</emph></ptxt></spec><test1
><ptxt
>Ignition off, engine not running.</ptxt></test1><test1
><ptxt
>Connect the Engine Control Module (ECM) harness connector.</ptxt></test1><test1
><ptxt
>Replace the Glow Plug Module in accordance with the Service Information.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With a scan tool, Clear DTCs.</ptxt></test1><test1
><ptxt
>Start the engine and allow it to reach normal operating temperature.</ptxt></test1><test1
><ptxt
>Monitor the scan tool for at least 2 minutes.</ptxt></test1><test1
><ptxt
>With a scan tool, View DTCs.</ptxt></test1><question
>Is the status Active for this DTC?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="h025a34a5e5f44a6a1c2b374a874b95e"
>6</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Test Complete.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="h025a34a5e5f44a6a1c2b374a874b95e"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>ENGINE CONTROL MODULE (ECM)</emph></ptxt></spec><test1
><ptxt
>Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Generator and the Engine Control Module (ECM).</ptxt></test1><test1
><ptxt
>Look for any chafed, pierced, pinched, or partially broken wires.</ptxt></test1><test1
><ptxt
>Look for broken, bent, pushed out or corroded terminals.</ptxt></test1><test1
><ptxt
>Monitor the scan tool data relative to this circuit and wiggle test the wiring and connectors.</ptxt></test1><test1
><ptxt
>Look for the data to change or for the DTC to reset during the wiggle test.</ptxt></test1><test1
><ptxt
>Refer to any Technical Service Bulletins that may apply.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the Engine Control Module (ECM) in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>