<?xml version="1.0"?>
<?xml-stylesheet type="text/xsl" href="./twl_formatc.xsl"?>
<servinfo
releasenbr="1"
update="original"
id="m19ac6ac7ccd4714855456748fcf2b18"
><title
>*ENGINE CRANKS BUT WILL NOT START</title><figure
figtype="2-column-portrait-no-fig-id"
id="m7373f37a3be4e0ab61de7f0cbeaf497"
><graphic
graphicname="7a036c60"
></graphic></figure><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph></ptxt></para><diagnostic
type="condition"
><condition
><spec
><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>INTAKE SYSTEM RESTRICTION</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ECM CODES PRESENT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ECT SENSOR</ptxt></entry></row><row
><entry
align="from-table-column(text-align)"
><ptxt
>FUEL INJECTOR LOW-SIDE CONTROL CIRCUIT SHORTED TO VOLTAGE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ENGINE CONTROL MODULE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>ENGINE DRIVE BELT</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>FUEL PRESSURE SENSOR</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>FUEL SUPPLY CONTAMINATION</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>SUPPLY SIDE FUEL SYSTEM PRESSURE</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>FUEL SYSTEM RESTRICTION</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>GLOW PLUGS</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>SKREEM CODES PRESENT</ptxt></entry></row></tbody></tgroup></table></spec></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="k8281205464d41c28d57c5ba5e59e7e8"
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>ECM CODES PRESENT</emph></ptxt></spec><test1
><attention3
name="NOTE"
><ptxt
>The ECM must have proper power and ground connections for the following tests to be valid. Refer to Checking the ECM Power and Grounds in the symptom list.</ptxt></attention3></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With the scan tool, read the ECM DTCs.</ptxt></test1><question
>Does the scan tool display any ECM DTCs?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Refer to symptom list for problems related to ECM DTC.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="jadb4b1a76174b7c90dfd8728809a7ec"
>2</intxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="jadb4b1a76174b7c90dfd8728809a7ec"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>SKREEM CODES PRESENT</emph></ptxt></spec><test1
><ptxt
>With the scan tool, read the SKREEM DTCs.</ptxt></test1><question
>Does the scan tool display any SKREEM DTCs?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Refer to symptom list for problems related to SKREEM DTC.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="ida989dbe8eb4a858f1d46b003872051"
>3</intxref> <symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ida989dbe8eb4a858f1d46b003872051"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>CHECK FOR INTAKE SYSTEM RESTRICTIONS</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Ensure vehicle has adequate fuel supply in fuel tank.</ptxt></test1><test1
><ptxt
>Inspect all air intake and turbocharger related hoses/tubes and connections.</ptxt></test1><test1
><ptxt
>Inspect the air filter for excessive dirt, soiling or other problems that may cause restricted air flow.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair or replace as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="m0929aa7f38e4a429bf1a1c539a44e86"
>4</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 4------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="m0929aa7f38e4a429bf1a1c539a44e86"
><spec
><ptxt
><testno><emph>4.</emph></testno> <emph
>ECT SENSOR</emph></ptxt></spec><test1
><ptxt
>Using a temperature probe, check the vehicle temperature near the ECT Sensor.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>With the scan tool in Sensors, read the ECT Sensor temperature.</ptxt></test1><test1
><ptxt
> Compare the temperature probe reading with the scan tool reading.</ptxt></test1><question
>Are the two readings within 10°C of each other?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="h5c6fa046cfd4b41a2e8805247c52304"
>5</intxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 5------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="h5c6fa046cfd4b41a2e8805247c52304"
><spec
><ptxt
><testno><emph>5.</emph></testno> <emph
>GLOW PLUGS</emph></ptxt></spec><test1
><attention3
name="NOTE"
><ptxt
>Prior to performing this test, be sure to check the Glow Plug operation. Refer to CHECKING GLOW PLUG OPERATION for the related symptom(s).</ptxt></attention3></test1><test1
><ptxt
>Refer to the Service Information and check the Glow Plugs for proper operation.</ptxt></test1><question
>Are the Glow Plugs operating properly?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="ob44a9bd3cf54a0a946e760ac67e280a"
>6</intxref> </ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 6------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ob44a9bd3cf54a0a946e760ac67e280a"
><spec
><ptxt
><testno><emph>6.</emph></testno> <emph
>FUEL SYSTEM RESTRICTION</emph></ptxt></spec><test1
><ptxt
>Inspect the fuel system lines for restrictions, leaks or other problems.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>Refer to the Service Information to ensure that the fuel system is properly primed. A non-primed system or excessive air in the supply system will cause a no-start condition.</ptxt></attention3></test1><question
>Is there any evidence of problems?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="aacb9072115d472aa2ce18bab445a3d5"
>7</intxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 7------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="aacb9072115d472aa2ce18bab445a3d5"
><spec
><ptxt
><testno><emph>7.</emph></testno> <emph
>FUEL CONTAMINATION</emph></ptxt></spec><test1
><ptxt
>Inspect the fuel supply for contamination.</ptxt></test1><question
>Is the fuel contaminated?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Refer to the Service Information to remove and replace fuel throughout the fuel system.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="d5f5f9cc1b6a4fef8a46b910ebb2740a"
>8</intxref></ptxt></item></list1></action></testgrp><?STEP 8------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="d5f5f9cc1b6a4fef8a46b910ebb2740a"
><spec
><ptxt
><testno><emph>8.</emph></testno> <emph
>SUPPLY SIDE FUEL SYSTEM PRESSURE</emph></ptxt></spec><test1
><ptxt
>Refer to and perform the Checking the Low Pressure Fuel Delivery System Test in this section.</ptxt></test1><question
>Is the fuel pressure within specification?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="pe733a475564461994a489c50ed3bee8"
>9</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 9------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="pe733a475564461994a489c50ed3bee8"
><spec
><ptxt
><testno><emph>9.</emph></testno> <emph
>FUEL PRESSURE SENSOR</emph></ptxt></spec><test1
><ptxt
>Turn the ignition on, engine off.</ptxt></test1><test1
><ptxt
> With the scan tool, read the Fuel Pressure Sensor volts.</ptxt></test1><question
>Is the Fuel Pressure Sensor voltage 0.45 and 0.60 volt?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="o0784895573a4e4d9b1aeb525e155c91"
>10</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the Service Information Wiring to check Fuel Pressure Sensor circuits. If no problems are found, replace the Fuel Pressure Sensor.<symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 10------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="o0784895573a4e4d9b1aeb525e155c91"
><spec
><ptxt
><testno><emph>10.</emph></testno> <emph
> CHECK FUEL PRESSURE AT ENGINE CRANKING</emph></ptxt></spec><test1
><ptxt
>With the scan tool, read the Fuel Pressure Sensor signal while cranking the engine.</ptxt></test1><question
>Does the Fuel Pressure Sensor signal increase to above 4300 psi (300 bar) within a few seconds after engine cranking begins?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="pb13b39b728f439393bb4a2e1e1de41a"
>11</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="mbc98b1adc82496ba8b45c118424550a"
>13</intxref></ptxt></item></list1></action></testgrp><?STEP 11------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="pb13b39b728f439393bb4a2e1e1de41a"
><spec
><ptxt
><testno><emph>11.</emph></testno> <emph
>FUEL INJECTOR LOW-SIDE CONTROL CIRCUIT(S) SHORTED TO VOLTAGE</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the each Fuel Injector harness connector.</ptxt></test1><test1
><ptxt
>Disconnect the ECM harness connectors.</ptxt></test1><test1
><ptxt
>Remove the ASD Relay from the TIPM.</ptxt></test1><test1
><ptxt
>Connect a jumper wire between cavity 30 and cavity 87 of the ASD Relay Connector.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
>Measure the voltage of each Fuel Injector Low-Side Control circuit in the Fuel Injector harness connectors.</ptxt></test1><question
>Is there any voltage present?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair the Fuel Injector Low-Side Control circuit(s) for a short to voltage.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Go to <intxref
refid="b5e1bde3b05a40f2a1c046b0bceef8f3"
>12</intxref><symbol
name="SKIP"
></symbol></ptxt></item></list1></action></testgrp><?STEP 12------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="b5e1bde3b05a40f2a1c046b0bceef8f3"
><spec
><ptxt
><testno><emph>12.</emph></testno> <emph
>ENGINE DRIVE BELT</emph></ptxt></spec><test1
><ptxt
>Refer to the Service Information to ensure the Engine Drive Belt is installed correctly and the camshaft and crankshaft gears are timed correctly.</ptxt></test1><question
>Were any problems found?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair as necessary.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace and program the Engine Control Module in accordance with the Service Information.<symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 13------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="mbc98b1adc82496ba8b45c118424550a"
><spec
><ptxt
><testno><emph>13.</emph></testno> <emph
>FUEL PRESSURE SOLENOID</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Refer to the Service Information and replace the Fuel Pressure Solenoid.</ptxt></test1><test1
><ptxt
>Turn the ignition on.</ptxt></test1><test1
><ptxt
> With the scan tool, erase the ECM DTC's.</ptxt></test1><test1
><ptxt
>Attempt to start the vehicle.</ptxt></test1><question
>Does the vehicle start and run?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Repair is complete.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Refer to the Service Information and replace the Fuel Injection Pump assembly.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>