<?xml version="1.0"?>
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<servinfo
releasenbr="1"
update="original"
id="fb004730f5844abab11dd32114eb9f3e"
><title
>*CHECKING THE EGR SYSTEM</title><para
><ptxt
>For a complete wiring diagram <emph
>Refer to Section 8W</emph></ptxt></para><diagnostic
type="condition"
><condition
><spec
><table
><tgroup
xmlns:fo="http://www.w3.org/1999/XSL/Format"
xmlns:saxon="http://icl.com/saxon"
border-width.conditionality="retain"
font-size="7pt"
width="100%"
border-collapse="collapse-with-precedence"
table-omit-header-at-break="false"
border-width="1pt"
border-color="black"
border-style="solid"
space-after="6pt"
table-layout="fixed"
><table-column
column-number="1"
column-width="proportional-column-width(396)"
></table-column><thead
><row
><entry
valign="bottom"
align="center"
><ptxt
><emph
>Possible Causes</emph></ptxt></entry></row></thead><tbody
><row
><entry
valign="top"
align="left"
><ptxt
>VACUUM SUPPLY TO EGR SOLENOID</ptxt></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>EGR SOLENOID</ptxt></entry></row><row
><entry
align="from-table-column(text-align)"
><ptxt
>EGR VALVE</ptxt></entry></row></tbody></tgroup></table></spec></condition></diagnostic><diagnostic
type="test"
><?STEP 1------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="a167b438476246adb47cd1e94e0b2c36"
><title
>Diagnostic Test</title><spec
><ptxt
><testno><emph>1.</emph></testno> <emph
>VACUUM SUPPLY TO EGR SOLENOID</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Disconnect the vacuum supply hose to the EGR Solenoid.</ptxt></test1><test1
><ptxt
>Connect a vacuum gauge to the disconnected vacuum supply hose to the EGR Solenoid.</ptxt></test1><test1
><ptxt
>Start and idle the engine.</ptxt></test1><test1
><ptxt
>Observe the vacuum gauge reading. </ptxt></test1><question
>Does the vacuum gauge display vacuum above 24 inches of mercury?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="ja86007f514f485ab535247b00ae6e3b"
>2</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Check vacuum pump and vacuum supply system for problems related to low vacuum.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 2------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="ja86007f514f485ab535247b00ae6e3b"
><spec
><ptxt
><testno><emph>2.</emph></testno> <emph
>VACUUM SUPPLY TO EGR VALVE</emph></ptxt></spec><test1
><attention3
name="NOTE"
><ptxt
>The engine must be at operating temperature for this test.</ptxt></attention3></test1><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Reconnect the vacuum supply hose to the EGR Solenoid.</ptxt></test1><test1
><ptxt
>Disconnect the vacuum hose at the EGR Valve.</ptxt></test1><test1
><ptxt
>Connect a vacuum gauge to the disconnected vacuum hose at the EGR Valve.</ptxt></test1><test1
><ptxt
>Start and idle the engine.</ptxt></test1><test1
><ptxt
>Observe the vacuum gauge reading for 30 seconds beginning at engine start up. </ptxt></test1><question
>Does the vacuum gauge display vacuum above 14 inches of mercury for approximately 16.0 seconds from engine start up then drop to 0?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Go To <intxref
refid="pd683907f2db487cb03bf49b7c6f3296"
>3</intxref></ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Check the vacuum hose between the EGR Solenoid and the EGR Valve for crack, kinks cuts, or other damage that may prevent proper vacuum operation. If the hose
is functioning properly, replace the EGR Solenoid.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp><?STEP 3------------------------------------------------------------------------------------------------------------------------------------------------------------------------------?><testgrp
id="pd683907f2db487cb03bf49b7c6f3296"
><spec
><ptxt
><testno><emph>3.</emph></testno> <emph
>EGR VALVE</emph></ptxt></spec><test1
><ptxt
>Turn the ignition off.</ptxt></test1><test1
><ptxt
>Reconnect the vacuum hose at the EGR Valve.</ptxt></test1><test1
><ptxt
>Disconnect both vacuum hoses at the EGR Solenoid.</ptxt></test1><test1
><ptxt
>Using a vacuum tee connector, connect both disconnected hose ends at the EGR Solenoid.</ptxt></test1><test1
><attention3
name="NOTE"
><ptxt
>This test will apply continual vacuum to the EGR Valve. If the EGR Valve is functioning properly, a dramatic loss of engine power will occur when attempting to accelerate
and/or load the engine.</ptxt></attention3></test1><test1
><ptxt
>Test drive the vehicle.</ptxt></test1><question
>Does the vehicle exhibit a noticeable loss of power on acceleration?</question><result
>Yes</result><action
><list1
><item
><ptxt
>Test Complete.</ptxt></item></list1></action><result
>No</result><action
><list1
><item
><ptxt
>Replace the EGR Valve in accordance with the Service Information.</ptxt></item><item
><ptxt
>Perform the ECM Verification Test Ver. 1. <extxref
document="SOFTLINK"
extrefid="0900000360"
>(Refer to 9 - ENGINE - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></item></list1></action></testgrp></diagnostic></servinfo>