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<servinfo
releasenbr="1"
update="original"
id="objid-080022dc819e559d-1"
><title
>REMOVAL - ENGINE ASSEMBLY</title><figure
figtype="1-column-portrait-no-fig-id"
id="k0f452cb0ff04cb4b02919d3b85a3e0b"
><graphic
graphicname="7a036cc8"
></graphic></figure><s1
><ptxt
>Perform fuel pressure release procedure. <extxref
document="SOFTLINK"
extrefid="1400000360"
>(Refer to 14 - FUEL SYSTEM - STANDARD PROCEDURE)</extxref>.</ptxt></s1><s1
><ptxt
>Disconnect negative battery cable.</ptxt></s1><s1
><ptxt
>Disconnect the Inlet Air Temp Sensor (IAT) (2), and remove air cleaner hose (1) and housing.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="o133da8f703443bda6734549015162f0"
><graphic
graphicname="7a036cc9"
></graphic></figure><s1
><ptxt
>Evacuate and recover the air conditioning.</ptxt></s1><s1
><ptxt
>Disconnect the throttle control connectors (3) from the throttle body.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="ce1b3ce6683741efb7db85e73240a2d2"
><graphic
graphicname="7a036cca"
></graphic></figure><s1
><ptxt
>Disconnect the PCV hose (1) at the left cylinder head cover.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="2-column-portrait-no-fig-id"
id="f6e5539d33554111b7c63497103d3b29"
><graphic
graphicname="7a036ccb"
></graphic></figure><s1
><ptxt
>Remove the front splash shield (1).</ptxt></s1><s1
><ptxt
>Drain the cooling system.</ptxt></s1><s1
><ptxt
>Disconnect the upper radiator hose from the thermostat housing and the lower radiator hose from the radiator.</ptxt></s1><s1
><ptxt
>Disconnect the heater hoses and coolant reservoir hose.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="of2659bf75934c7da957e55052aaf798"
><graphic
graphicname="7a036ccc"
></graphic></figure><s1
><ptxt
>Disconnect the generator electrical connectors (1,2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="jb251f4f6666419c88c577aa817a57a9"
><graphic
graphicname="7a036ccd"
></graphic></figure><s1
><ptxt
>Disconnect the throttle position (TP), idle air control (IAC) motor, oxygen (HO2), cam position (CMP), manifold absolute pressure (MAP) (2) and the two engine wiring harness connectors. Free the
harness from the cover studs and set harness aside.</ptxt></s1><s1
><ptxt
>Disconnect the purge solenoid harness connector.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="j2e78f6165364b9582d07648eafa63da"
><graphic
graphicname="7a036cce"
></graphic></figure><s1
><ptxt
>Disconnect the EVAP hose from the throttle body.</ptxt></s1><s1
><ptxt
>Remove the EGR tube (1) <extxref
document="SOFTLINK"
extrefid="2516016370"
>(Refer to 25 - EMISSIONS CONTROL/EXHAUST GAS RECIRCULATION/VALVE - REMOVAL)</extxref>.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="ie83d696333a4642a10365f46fa772ac"
><graphic
graphicname="7a036ccf"
></graphic></figure><s1
><ptxt
>Remove the drive belts.</ptxt></s1><s1
><ptxt
>Remove the generator (3).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="mc3c90b2dd444439aa420f6d301c4138"
><graphic
graphicname="7a036cd0"
></graphic></figure><s1
><ptxt
>Disconnect the fuel line from fuel rail (4).</ptxt></s1><s1
><ptxt
>Remove engine wiring harness retainer from left cylinder head cover and oil level indicator tube.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="oae6f960311148cd835ffd77ed10a369"
><graphic
graphicname="7a036ccd"
></graphic></figure><s1
><ptxt
>Disconnect the knock sensor wiring harness connector.</ptxt></s1><s1
><ptxt
>Remove the upper intake manifold (3).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="p8cf9e18e4e64e348e43408ce5eb3bb2"
><graphic
graphicname="7a036cd1"
></graphic></figure><s1
><ptxt
>Disconnect the A/C electrical connector.</ptxt></s1><s1
><ptxt
>Disconnect the A/C discharge line (2) from the compressor. Cover and seal all openings of hoses and compressor.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="o4ed8ac4f36a42b48e4df127e96dd8d3"
><graphic
graphicname="7a036cd2"
></graphic></figure><s1
><ptxt
>Disconnect the A/C suction line (2) from the compressor. Cover and seal all openings of hoses and compressor.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="n02410df26e144d6bb0a33e6da9b95a8"
><graphic
graphicname="7a036cd3"
></graphic></figure><s1
><ptxt
>Disconnect the oil pressure sending unit (OPS).</ptxt></s1><s1
><ptxt
>Disconnect the coolant hose at the engine oil cooler.</ptxt></s1><s1
><ptxt
>Remove the crankshaft sensor (2), (CKP).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="m360bfc42f89456c9459e3e11d72f5af"
><graphic
graphicname="7a036cd4"
></graphic></figure><s1
><ptxt
>Disconnect the in block heater (if equipped).</ptxt></s1><s1
><ptxt
>Disconnect the starter wiring (1) and remove starter.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="de88bb7d01284f3abaef8186a2ce866a"
><graphic
graphicname="7a036cd5"
></graphic></figure><s1
><ptxt
>Remove the starter (1).</ptxt></s1><s1
><ptxt
>Remove the flex plate inspection cover. (If equipped).</ptxt></s1><s1
><ptxt
>Rotate the engine at the crankshaft pulley bolt and remove the torque converter bolts. (If equipped).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="kee9e28f63174a4bb424a9f37607983d"
><graphic
graphicname="7a036cd6"
></graphic></figure><s1
><ptxt
>Disconnect the left side oxygen sensors (1,2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="j3edaa55e3ac4d75a627d3cbec7ab69f"
><graphic
graphicname="7a036cd7"
></graphic></figure><s1
><ptxt
>Disconnect the right side oxygen sensors (1,2).</ptxt></s1><s1
><ptxt
>Disconnect the exhaust pipes from the manifolds.</ptxt></s1><s1
><ptxt
>Remove the left and right exhaust manifolds.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="c264ef317d464eb19e5ad5552e22ba9f"
><graphic
graphicname="7a036cd8"
></graphic></figure><s1
><ptxt
>Remove the power steering pump mounting bolts (2) and pump, with hoses attached.</ptxt></s1><s1
><ptxt
>Remove the engine mount thru bolts.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="a9bc274fb1424a209c582a5cce6281ff"
><graphic
graphicname="7a036cd9"
></graphic></figure><s1
><ptxt
>Remove the structural cover mounting bolts (1,2), and cover. (If equipped).</ptxt></s1><s1
><ptxt
>Support the transmission using a suitable jack.</ptxt></s1><s1
><ptxt
>Connect engine lifting chain to engine, and lift the engine using a suitable hoist.</ptxt></s1><s1
><ptxt
>Lift the engine using a suitable hoist.</ptxt></s1><s1
><ptxt
>Separate the transmission from the engine.<symbol
name="skip"
></symbol></ptxt></s1></servinfo>