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<servinfo
releasenbr="1"
update="original"
id="objid-080022dc819e55ba-1"
><title
>INSTALLATION - ENGINE ASSEMBLY</title><figure
figtype="1-column-portrait-no-fig-id"
id="a54dc056fbb64b2989fb2d58091c0558"
><graphic
graphicname="7a036cda"
></graphic></figure><s1
><ptxt
>Position the engine in the vehicle.</ptxt></s1><s1
><ptxt
>Install the transmission bellhousing to engine mounting bolts <extxref
document="SOFTLINK"
extrefid="2113000420"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/MANUAL - INSTALLATION)</extxref> <extxref
document="SOFTLINK"
extrefid="2138000420"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 42RLE - INSTALLATION)</extxref>.</ptxt></s1><s1
><ptxt
>Tighten the engine mount thru bolts <extxref
document="SOFTLINK"
extrefid="0910001420"
>(Refer to 9 - ENGINE/ENGINE MOUNTING/FRONT MOUNT - INSTALLATION)</extxref>.</ptxt></s1><s1
><ptxt
>Install the torque converter bolts. (If equipped) <extxref
document="SOFTLINK"
extrefid="2138000420"
>(Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 42RLE - INSTALLATION)</extxref>.</ptxt></s1><s1
><ptxt
>Install the structural cover (1) <extxref
document="SOFTLINK"
extrefid="0907047420"
>(Refer to 9 - ENGINE/ENGINE BLOCK/STRUCTURAL COVER - INSTALLATION)</extxref>.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="lc98cca9b4664c22b687fd17854e2571"
><graphic
graphicname="7a036cdb"
></graphic></figure><s1
><ptxt
>Install the crank position sensor (2) (CKP).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="n6cd28588e6b4682982948bf3713e777"
><graphic
graphicname="7a036cdc"
></graphic></figure><s1
><ptxt
>Install the starter (1) <extxref
document="SOFTLINK"
extrefid="0885001420"
>(Refer to 8 - ELECTRICAL/STARTING/STARTER MOTOR - INSTALLATION)</extxref>.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="l47d6ea705b94026ad152068ef8453a5"
><graphic
graphicname="7a036cdd"
></graphic></figure><s1
><ptxt
>Install the flex plate inspection cover. (If equipped).</ptxt></s1><s1
><ptxt
>Connect the starter wiring (1) <extxref
document="SOFTLINK"
extrefid="0885001420"
>(Refer to 8 - ELECTRICAL/STARTING/STARTER MOTOR - INSTALLATION)</extxref>.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="gb2cdecbcbaa42b7b341e0c5ec2fc0e9"
><graphic
graphicname="7a036cde"
></graphic></figure><s1
><ptxt
>Connect the knock sensor electrical connector.</ptxt></s1><s1
><ptxt
>Install the left and right exhaust manifolds.</ptxt></s1><s1
><ptxt
>Connect the exhaust system and connect the right side O2 sensors (1,2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="fa3cf690bc844fa5b9974a7c70b487be"
><graphic
graphicname="7a036cdf"
></graphic></figure><s1
><ptxt
>Connect the left side O2 sensors (1,2).</ptxt></s1><s1
><ptxt
>Connect the in block heater (if equipped).</ptxt></s1><s1
><ptxt
>Connect the coolant hose at the engine oil cooler.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="n453af8b77ac41b7ad5ebdf3a0392064"
><graphic
graphicname="7a036ce0"
></graphic></figure><s1
><ptxt
>Connect the oil pressure sending unit (OPS) wiring harness connector.</ptxt></s1><s1
><ptxt
>Install the upper intake manifold (3) <extxref
document="SOFTLINK"
extrefid="0916001420"
>(Refer to 9 - ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION)</extxref>.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="f15d99ed53f4487eb790346e31b7ec69"
><graphic
graphicname="7a036ce1"
></graphic></figure><s1
><ptxt
>Install the EGR tube (1) <extxref
document="SOFTLINK"
extrefid="2516016420"
>(Refer to 25 - EMISSIONS CONTROL/EXHAUST GAS RECIRCULATION/VALVE - INSTALLATION)</extxref>.</ptxt></s1><s1
><ptxt
>Connect the engine vacuum harnesses.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="d2f92181a6d64e678470bd592636fbd9"
><graphic
graphicname="7a036ce0"
></graphic></figure><s1
><ptxt
>Route the engine harness to the left cylinder head and attach the purge solenoid.</ptxt></s1><s1
><ptxt
>Connect the throttle position (TP), idle air control (IAC) motor, oxygen (H02), cam position (CMP), manifold absolute pressure (MAP) (2), and the engine wiring harness connectors.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="d50581af98894814a25ff12859503793"
><graphic
graphicname="7a036ce2"
></graphic></figure><s1
><ptxt
>Connect the A/C discharge line (2) at the compressor <extxref
document="SOFTLINK"
extrefid="2407001420"
>(Refer to 24 - HEATING &amp; AIR CONDITIONING/PLUMBING/A/C COMPRESSOR - INSTALLATION)</extxref>.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="i50e1be1ab0d43129ed22e2de27e8d4b"
><graphic
graphicname="7a036ce3"
></graphic></figure><s1
><ptxt
>Connect the A/C suction line (2) at the compressor and compressor electrical connector <extxref
document="SOFTLINK"
extrefid="2407001420"
>(Refer to 24 - HEATING &amp; AIR CONDITIONING/PLUMBING/A/C
COMPRESSOR - INSTALLATION)</extxref>.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="m2e7ad37665d48dc9b1a4de688a27645"
><graphic
graphicname="7a036ce4"
></graphic></figure><s1
><ptxt
>Install the power steering pump (1) <extxref
document="SOFTLINK"
extrefid="1919000420"
>(Refer to 19 - STEERING/PUMP - INSTALLATION)</extxref>.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="d01f6cd5e13b4c2e8045b7292d534619"
><graphic
graphicname="7a036ce5"
></graphic></figure><s1
><ptxt
>Connect the fuel line (4) to the fuel rail.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="j0b9642595d1499595971c95ae811cd5"
><graphic
graphicname="7a036ce6"
></graphic></figure><s1
><ptxt
>Install the generator (3) <extxref
document="SOFTLINK"
extrefid="0853004420"
>(Refer to 8 - ELECTRICAL/CHARGING/GENERATOR - INSTALLATION)</extxref>.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="o385f381a3b84db99272636d94e7c8bd"
><graphic
graphicname="7a036ce7"
></graphic></figure><s1
><ptxt
>Reconnect the generator wiring. (1,2) <extxref
document="SOFTLINK"
extrefid="0853004420"
>(Refer to 8 - ELECTRICAL/CHARGING/GENERATOR - INSTALLATION)</extxref>.</ptxt></s1><s1
><ptxt
>Install the drive belt.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="k62c1ce47b324ff591b7f067c477d4c8"
><graphic
graphicname="7a036ce8"
></graphic></figure><s1
><ptxt
>Connect the radiator, coolant reservoir and heater hoses.</ptxt></s1><s1
><ptxt
>Connect the throttle wiring harness (ETC) (3).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="g681420c4e0a429fa422d4fb8fc35ec7"
><graphic
graphicname="7a036ce9"
></graphic></figure><s1
><ptxt
>Install the PCV hose (1).</ptxt></s1><s1
><ptxt
>Fill the cooling system <extxref
document="SOFTLINK"
extrefid="0700000360"
>(Refer to 7 - COOLING - STANDARD PROCEDURE)</extxref>.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="jd0001b8f29e485d8971febae458cf70"
><graphic
graphicname="7a036cea"
></graphic></figure><s1
><ptxt
>Install the air cleaner housing, inlet hose (1) and inlet air temp sensor (IAT) (2) <extxref
document="SOFTLINK"
extrefid="0901001420"
>(Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR CLEANER
ELEMENT - INSTALLATION)</extxref>.</ptxt></s1><s1
><ptxt
>Evacuate and recharge A/C system <extxref
document="SOFTLINK"
extrefid="2407055360"
>(Refer to 24 - HEATING &amp; AIR CONDITIONING/PLUMBING/REFRIGERANT - STANDARD PROCEDURE)</extxref>.</ptxt></s1><s1
><ptxt
>Install new oil filter. Fill engine crankcase with proper oil to correct level <extxref
document="SOFTLINK"
extrefid="0100007060"
>(Refer to LUBRICATION &amp; MAINTENANCE/FLUID TYPES
- SPECIFICATIONS)</extxref>.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="2-column-portrait-no-fig-id"
id="j62fbea0d33947c4b9f4ebae1d9ddd7b"
><graphic
graphicname="7a036ceb"
></graphic></figure><s1
><ptxt
>Install the front splash shield (1).</ptxt></s1><s1
><ptxt
>Connect negative cable to battery.</ptxt></s1><s1
><ptxt
>Start engine and run until operating temperature is reached.<symbol
name="skip"
></symbol></ptxt></s1></servinfo>