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>STANDARD PROCEDURE - INTAKE MANIFOLD VACUUM PORT REPAIR</title><figure
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><ptxt
>While performing this procedure, avoid getting the manifold material residue into the plenum chamber.</ptxt></attention3><para
><ptxt
>The composite intake manifold vacuum ports can be repaired. Although, if the manifold plenum chamber is damaged or cracked, the manifold must be replaced.</ptxt></para><para
><ptxt
>To repair a broken or damaged vacuum port on the composite intake manifold, perform the following procedure:</ptxt></para><table
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><emph
>PARTS REQUIRED</emph></ptxt></entry><entry
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><emph
>TOOLS REQUIRED</emph></ptxt></entry></row><row
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>· Brass Port – 1/4" O.D. x 1/8" pipe thread (LDP/Speed Control Port)</ptxt></entry><entry
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>· Pipe Tap – 1/8" - 18 NPT</ptxt></entry></row><row
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>· Drill Bit – 11/32"</ptxt></entry><entry
></entry></row><row
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>· File/Sandpaper</ptxt></entry><entry
></entry></row><row
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>· Brass Port – 1/2" O.D. x 1/4" pipe thread (Brake Booster Port)</ptxt><ptxt
></ptxt></entry><entry
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><ptxt
>· Pipe Tap – 1/4" - 18 NPT</ptxt></entry></row><row
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>· Drill Bit – 7/16"</ptxt></entry><entry
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>· File/Sandpaper</ptxt></entry><entry
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><ptxt
>File or sand the remaining port back until a flat surface is obtained (plane normal to port axis). </ptxt></s1><s1
><ptxt
>Drill out the port base using a 7/16” (brake booster port) or 11/32” (LDP/speed control port ) drill bit.</ptxt></s1><s1
><ptxt
>Using a 1/4”–18 NPT (brake booster port) or 1/8”–18 NPT (LDP/speed control port ) pipe tap, cut internal threads. Use caution to start tap in a axis same as
original port.</ptxt></s1><s1
><ptxt
>Apply Mopar® Thread Sealant to threads of repair port (s).</ptxt></s1><s1
><ptxt
>Install repair port (s). Do not over torque repair port (s).<symbol
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