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<servinfo
releasenbr="1"
update="original"
id="objid-080022dc818234e2-1"
><title
>ENGINE - 2.8L DIESEL</title><figure
figtype="1-column-portrait-no-fig-id"
id="f0ba4c19fd5e4ff7a5743792a9bbf293"
><graphic
graphicname="7a036d35"
></graphic></figure><s1
><ptxt
>Install the engine.</ptxt></s1><s1
><ptxt
>Remove the engine lift.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="baf38a2ff162461ea1d450710b80b7b2"
><graphic
graphicname="7a036d34"
></graphic></figure><s1
><ptxt
>Install the fuel return lines.</ptxt></s1><s1
><ptxt
>Install the transmission vent hose retainer.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="ebda2e2c8afe4d06ac825449337ab179"
><graphic
graphicname="7a036d33"
></graphic></figure><s1
><ptxt
>Install the fuel lines.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="aa265b98d7924d1fa68bf7c561c041e9"
><graphic
graphicname="7a036d32"
></graphic></figure><s1
><ptxt
>Connect the glow plug harness connectors.</ptxt></s1><s1
><ptxt
>Install the glow plugs. Torque each glow plug to 14 Nm (10 lbs. ft.).</ptxt></s1><s1
><ptxt
>Install the vacuum tube. Toque the nuts to 11 Nm (97 lbs. in.).</ptxt></s1><s1
><ptxt
>Install the vacuum line to the EGR valve.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="n5ca8492d9c34856b19b1fca7e0cf2a6"
><graphic
graphicname="7a036d30"
></graphic></figure><s1
><ptxt
>Connect the BMAP connector.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="ldf4da6fd1e446b688e325c4c1b4bb91"
><graphic
graphicname="7a036d31"
></graphic></figure><s1
><ptxt
>Connect the ground strap between the cowl and hood.</ptxt></s1><s1
><ptxt
>Position the engine wiring harness.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="c7f96a3667d9481e9d42a870b9f708f5"
><graphic
graphicname="7a036d2e"
></graphic></figure><s1
><ptxt
>Connect the fuel injector connectors.</ptxt></s1><s1
><ptxt
>Connect the fuel pressure connector.</ptxt></s1><s1
><ptxt
>Connect the fuel regulator connector.</ptxt></s1><s1
><ptxt
>Connect the throttle control solenoid connector.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="l92d684b098a4bd4901f7310b112c371"
><graphic
graphicname="7a036d2c"
></graphic></figure><s1
><ptxt
>Install the generator. Torque the generator bolts to 33 Nm (24 lbs. ft.).</ptxt></s1><s1
><ptxt
>Connect the oil pressure sender connector.</ptxt></s1><s1
><ptxt
>Connect the EGR solenoid connector.</ptxt></s1><s1
><ptxt
>Connect the camshaft position sensor connector.</ptxt></s1><s1
><ptxt
>Connect the turbocharger actuator connector.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="f94b9782cf05472eb0871907c52373f5"
><graphic
graphicname="7a036d2b"
></graphic></figure><s1
><ptxt
>Install the power steering pump. Torque the bolts to 33 Nm (24 lbs. ft).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="e04e4a1537884932a5dd55bf9c0ebfa2"
><graphic
graphicname="7a036d2a"
></graphic></figure><s1
><ptxt
>Install the power steering pump pulley. Torque the pulley bolts to 33 Nm (24 lbs ft.).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="a396ff910e424cdfb2240e2ed9432162"
><graphic
graphicname="7a036d27"
></graphic></figure><s1
><ptxt
>Install the A/C compressor. Torque the bolts to 32 Nm (23 lbs. ft).</ptxt></s1><s1
><ptxt
>Install the A/C suction line at the compressor.</ptxt></s1><s1
><ptxt
>Install the A/C discharge line at the compressor.</ptxt></s1><s1
><ptxt
>Connect the A/C compressor connector.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="k034f99a1987401882c9be07d85f1cc9"
><graphic
graphicname="7a036d28"
></graphic></figure><s1
><ptxt
>Install the left side charge air cooler hose.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="k9426ae4764740e78b61d74d4765168c"
><graphic
graphicname="7a036d29"
></graphic></figure><s1
><ptxt
>Install the right side charge air cooler hose.</ptxt></s1><s1
><ptxt
>Install the transmission cooler lines at the transmission cooler.</ptxt></s1><s1
><ptxt
>Install the EGR vacuum control solenoid.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="n5aad3041c3840c3ba823f09254feb66"
><graphic
graphicname="7a033b52"
></graphic></figure><s1
><ptxt
>Install the A/C lines at the condenser<symbol
name="skip"
></symbol>.</ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="be636809ac434cec8f9c8369b92cff4b"
><graphic
graphicname="7a036d26"
></graphic></figure><s1
><ptxt
>Install the bolt to the left engine mount.</ptxt></s1><s1
><ptxt
>Install the bolt to the right engine mount.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="m653f69c831c45ce8ba6dd8a3021a1c2"
><graphic
graphicname="7a036d25"
></graphic></figure><s1
><ptxt
>Install the bell housing bolts. </ptxt></s1><s1
><ptxt
>Install the transmission line bracket at the oil pan.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="e221abbe407849459c28ed1ce530d31f"
><graphic
graphicname="7a036d24"
></graphic></figure><s1
><ptxt
>Install the torque converter to flex plate bolts.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="m097e76a0e3540c7841b68274eae2bcd"
><graphic
graphicname="7a024f0d"
></graphic></figure><s1
><ptxt
>Install the cooling module.</ptxt></s1><s1
><ptxt
>Install the fan assembly<extxref
document="SOFTLINK"
extrefid="0704013370"
>(Refer to 7 - COOLING/ENGINE/RADIATOR FAN - REMOVAL)</extxref><symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="gbcbb5f3ab7e450ea98ee90d737fa8f1"
><graphic
graphicname="7a028e4e"
></graphic></figure><s1
><ptxt
>Install the coolant hoses to the heater core.</ptxt></s1><s1
><ptxt
>Install the coolant recovery container hose.<extxref
document="SOFTLINK"
extrefid="0704007370"
>(Refer to 7 - COOLING/ENGINE/COOLANT RECOVERY CONTAINER - REMOVAL)</extxref><symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="hed96b2ce0d343378d273fd2e74d890a"
><graphic
graphicname="7a033c2d"
></graphic></figure><s1
><ptxt
>Install the starter.<extxref
document="SOFTLINK"
extrefid="0885001370"
>(Refer to 8 - ELECTRICAL/STARTING/STARTER MOTOR - REMOVAL)</extxref></ptxt></s1><s1
><ptxt
>Install the left front inner fender well.<extxref
document="SOFTLINK"
extrefid="2328088370"
>(Refer to 23 - BODY/EXTERIOR/REAR WHEELHOUSE SPLASH SHIELD - REMOVAL)</extxref></ptxt></s1><s1
><ptxt
>Install the right front inner fender well.<extxref
document="SOFTLINK"
extrefid="2328088370"
>(Refer to 23 - BODY/EXTERIOR/REAR WHEELHOUSE SPLASH SHIELD - REMOVAL)</extxref></ptxt></s1><s1
><ptxt
>Install the front tires.<extxref
document="SOFTLINK"
extrefid="2216000360"
>(Refer to 22 - TIRES/WHEELS/WHEELS - STANDARD PROCEDURE)</extxref><symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="cba28eaa2ea44fffb747793386661826"
><graphic
graphicname="7a029094"
></graphic></figure><s1
><ptxt
>Connect the exhaust system to the catalytic converter.<extxref
document="SOFTLINK"
extrefid="1100003370"
>(Refer to 11 - EXHAUST SYSTEM/CATALYTIC CONVERTER - REMOVAL)</extxref></ptxt></s1><s1
><ptxt
>Connect the oxygen sensors.</ptxt></s1><s1
><ptxt
>Install the catalytic converter to engine bolts.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="mbf70c350f2642b0b00e6741dfbfaecf"
><graphic
graphicname="7a024f0f"
></graphic></figure><s1
><ptxt
>Install the front lower splash shield.</ptxt></s1><s1
><ptxt
>Fill the coolant.<extxref
document="SOFTLINK"
extrefid="0700000360"
>(Refer to 7 - COOLING - STANDARD PROCEDURE)</extxref></ptxt></s1><s1
><ptxt
>Fill the engine oil.</ptxt></s1><s1
><ptxt
>Charge the A/C system.</ptxt></s1><s1
><ptxt
>Install the lower air deflector from the radiator.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="lf77c7497ae34c50a2db39e637788cd5"
><graphic
graphicname="7a033c20"
></graphic></figure><s1
><ptxt
>Install the battery.<extxref
document="SOFTLINK"
extrefid="0851001370"
>(Refer to 8 - ELECTRICAL/BATTERY SYSTEM/BATTERY - REMOVAL)</extxref></ptxt></s1><s1
><ptxt
>Connect the battery cables.<extxref
document="SOFTLINK"
extrefid="0851007370"
>(Refer to 8 - ELECTRICAL/BATTERY SYSTEM/CABLES - REMOVAL)</extxref><symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="ae783f538eb2470d944763b628352afb"
><graphic
graphicname="7a036d23"
></graphic></figure><s1
><ptxt
>Install the turbocharger air inlet.</ptxt></s1><s1
><ptxt
>Install the intake air box.<symbol
name="skip"
></symbol></ptxt></s1></servinfo>