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<?xml-stylesheet type="text/xsl" href="./twl_formatc.xsl"?>
<servinfo
releasenbr="1"
update="original"
id="objid-080022dc80d6888d-1"
><title
>REMOVAL</title><figure
figtype="1-column-portrait-no-fig-id"
id="h1cbb6dc96ff42dc879c2605f99f9fcb"
><graphic
graphicname="7a036d58"
></graphic></figure><attention2
name="CAUTION"
><ptxt
>BEFORE REMOVING THE TIMING BELT, THE ENGINE MUST BE PLACED AT 90° AFTER TDC. FAILURE TO DO SO MAY RESULT IN VALVE AND/OR PISTON DAMAGE DURING ASSEMBLY. </ptxt></attention2><s1
><ptxt
>Disconnect negative battery cable.</ptxt></s1><s1
><ptxt
>Remove engine cover <extxref
document="SOFTLINK"
extrefid="0900000370"
>(Refer to 9 - ENGINE COVER - REMOVAL)</extxref> .</ptxt></s1><s1
><ptxt
>Remove cooling fan and fan drive viscous clutch assembly <extxref
document="SOFTLINK"
extrefid="0704028370"
>(Refer to 7 - COOLING/ENGINE/FAN DRIVE VISCOUS CLUTCH - REMOVAL)</extxref> .</ptxt></s1><s1
><ptxt
>Remove accessory drive belt <extxref
document="SOFTLINK"
extrefid="0701004370"
>(Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL)</extxref> .<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="o2e4a0256b5d4aaca665198fcb1ca9be"
><graphic
graphicname="7a036d65"
></graphic></figure><s1
><ptxt
>Bring piston #1 to TDC, turn crankshaft until the mark on the crankshaft lines up with the mark on the front cover.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="iccda6bf2bf2440dbf2b9dd6f750d2f5"
><graphic
graphicname="7a036d44"
></graphic></figure><s1
><ptxt
>Install the 90° alignment pin into the crankcase threaded hole on the right side of the engine to lock the crankcase. </ptxt></s1><attention3
name="NOTE"
><ptxt
>The crankshaft locking tool threads into the block, and then the bolt threads through the crankshaft locking tool and into the crankshaft. If the bolt does not thread into
the crankshaft, the crankshaft is not in the correct location.<symbol
name="skip"
></symbol></ptxt></attention3><figure
figtype="1-column-portrait-no-fig-id"
id="fbfbf6eee05c441fa8033c25ca780ad7"
><graphic
graphicname="7a036d53"
></graphic></figure><s1
><ptxt
>Remove the front engine lifting bracket.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="lb3cc36928474bd9a58240c8f2a689ae"
><graphic
graphicname="7a036d54"
></graphic></figure><s1
><ptxt
>Remove the idler pulley bracket.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="e579491a0bf041c4b700faed7265a864"
><graphic
graphicname="7a036d2d"
></graphic></figure><s1
><ptxt
>Disconnect the CMP sensor (1).</ptxt></s1><s1
><ptxt
>Remove the upper front cover (2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="e0d52897bfd348c5b0e9d5fc2de808bb"
><graphic
graphicname="7a036d66"
></graphic></figure><s1
><ptxt
>Remove the exhaust camshaft oil seal.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="ede793ab88164a1c9fcc75f74d547f1d"
><graphic
graphicname="7a036d67"
></graphic></figure><s1
><ptxt
>Install the camshaft locking tool.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="je2c611b0d1742b296df7237f68d1957"
><graphic
graphicname="7a036d58"
></graphic></figure><s1
><ptxt
>Loosen the timing chain tensioner and remove the timing belt.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="fc11530a19ef401e9690250d635af9f9"
><graphic
graphicname="7a036d5a"
></graphic></figure><s1
><ptxt
>Remove the camshaft timing sprocket.</ptxt></s1><s1
><ptxt
>Remove the cylinder head cover.<extxref
document="SOFTLINK"
extrefid="0904010370"
>(Refer to 9 - ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) - REMOVAL)</extxref><symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="l55a155c239a458bb12512b29cbcf9c7"
><graphic
graphicname="7a036d5b"
></graphic></figure><s1
><ptxt
>Install the camshaft timing tool on the exhaust camshaft (1).</ptxt></s1><s1
><ptxt
>Remove the intake camshaft oil seal (2).<symbol
name="skip"
></symbol></ptxt></s1></servinfo>