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<servinfo
releasenbr="1"
update="original"
id="objid-080022dc81823576-1"
><title
>INSTALLATION</title><figure
figtype="1-column-portrait-no-fig-id"
id="me425c22ebd14054a896df3bdc4ecb79"
><graphic
graphicname="7a036d67"
></graphic></figure><s1
><ptxt
>Install the camshaft locking tool.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="ca6ef9e178634418ab9e708672208be2"
><graphic
graphicname="7a036d44"
></graphic></figure><s1
><ptxt
>Make sure the crankshaft locking tool is installed.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="pb573962c5c34a25bcf8c74adb903276"
><graphic
graphicname="7a036d5b"
></graphic></figure><s1
><ptxt
>Install the intake camshaft oil seal (2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="e93f0bd6c45e4694a8472232a90488ba"
><graphic
graphicname="7a036d73"
></graphic></figure><s1
><ptxt
>Install the cylinder head cover.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="p6c65054c8af4d4890ae6c7dd66a31f1"
><graphic
graphicname="7a036d72"
></graphic></figure><s1
><ptxt
>Using the above sequence, torque the bolts to 11 Nm (97 lbs. in.).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="e627be1222204ac1805b75d92353b7e4"
><graphic
graphicname="7a036d51"
></graphic></figure><s1
><ptxt
>Install the fuel injectors. <extxref
document="SOFTLINK"
extrefid="1413016420"
>(Refer to 14 - FUEL SYSTEM/FUEL INJECTION/FUEL INJECTOR - INSTALLATION)</extxref><symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="e33f99c136ee49dd8dda556488509c71"
><graphic
graphicname="7a036d32"
></graphic></figure><s1
><ptxt
>Install the glow plugs. Torque the glow plugs to 14 Nm (124 lbs. in.).</ptxt></s1><s1
><ptxt
>Position and connect and the glow plug harness.</ptxt></s1><s1
><ptxt
>Install the intake manifold.<extxref
document="SOFTLINK"
extrefid="0916001420"
>(Refer to 9 - ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION)</extxref><symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="pd43f09d50804ab7bb2bdb0f527c4641"
><graphic
graphicname="7a036d50"
></graphic></figure><s1
><ptxt
>Connect the oil separator (1).</ptxt></s1><s1
><ptxt
>Install the vacuum line (2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="if41dec442db4f29b10fd65f0bc2933a"
><graphic
graphicname="7a036d5a"
></graphic></figure><s1
><ptxt
>Install the exhaust camshaft oil seal (1).</ptxt></s1><s1
><ptxt
>Install the camshaft sprocket (2). Torque the bolt to 64 Nm (47 lbs. ft.).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="i5edabbf75b34f0aba9b0ca43cd0f5de"
><graphic
graphicname="7a036d58"
></graphic></figure><s1
><ptxt
>Install the timing belt.</ptxt></s1><s1
><ptxt
>Adjust the timing belt tensioner (turn it clockwise) by lining up the center notch with the aluminum cover dowel pin. Tighten the retaining bolt to 45 N·m. (33 (lbs. ft.)<extxref
document="SOFTLINK"
extrefid="0919031090"
>(Refer to 9 - ENGINE/VALVE TIMING/TMNG BELT/CHAIN TENSIONER&amp;PULLEY - DJUSTMENTS)</extxref>.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="g26cb1f13c494cee9c10a51a8c1aeb91"
><graphic
graphicname="7a036d2d"
></graphic></figure><s1
><ptxt
>Connect the CMP sensor (1).</ptxt></s1><s1
><ptxt
>Install the CMP sensor (1). Torque the bolt to 11 Nm (133 lbs. in.).</ptxt></s1><s1
><ptxt
>Install the upper front cover. Torque the bolts to 11 Nm (133 lbs. in.).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="mcacb7f1534b4c4494168c40f2a1f653"
><graphic
graphicname="7a036d54"
></graphic></figure><s1
><ptxt
>Install the idler pulley. Torque the bolts to 45 Nm (33 lbs. in.).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="a8548f8b9d97475faadccf464bd63d0e"
><graphic
graphicname="7a036d53"
></graphic></figure><s1
><ptxt
>install the front lifting bracket. Torque the bolts to 45 Nm (33 lbs. in.).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="gf4f4c4590384b2689788edb4db9e7d7"
><graphic
graphicname="7a036d53"
></graphic></figure><s1
><ptxt
>Install the front lifting bracket.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="ga58f796c7ab4577b7b938b492f00659"
><graphic
graphicname="7a036d23"
></graphic></figure><s1
><ptxt
>Connect the battery.<extxref
document="SOFTLINK"
extrefid="0851007370"
>(Refer to 8 - ELECTRICAL/BATTERY SYSTEM/CABLES - REMOVAL)</extxref></ptxt></s1><s1
><ptxt
>Install the air cleaner housing.</ptxt></s1><s1
><ptxt
>Install the upper air deflector.</ptxt></s1><s1
><ptxt
>Install the fan.<symbol
name="skip"
></symbol></ptxt></s1></servinfo>