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<servinfo
releasenbr="1"
update="original"
id="o8410e578b674542ad4b949be45ed205"
><title
>INSTALLATION</title><figure
figtype="1-column-portrait-no-fig-id"
id="o91d7df2a266493bb6173ae536d3e4ab"
><graphic
graphicname="7a036d4a"
></graphic></figure><s1
><ptxt
>Clean and inspect the gasket surface of the intake manifold.</ptxt></s1><s1
><ptxt
>Clean and inspect the gasket surface of the cylinder head.</ptxt></s1><s1
><ptxt
>Install the intake manifold gasket (2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="c33d5df6f4e44d8f9e4ef286d23fb01a"
><graphic
graphicname="7a036d97"
></graphic></figure><s1
><ptxt
>Install the intake manifold.</ptxt></s1><s1
><ptxt
>Using the torque sequence in the illustration, torque the intake manifold bolts to 25 nm (18.4 ft. lbs.).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="k810825565e140a6be8f7b8dacaf3286"
><graphic
graphicname="7a036d54"
></graphic></figure><s1
><ptxt
>Install the idler pulley support bracket (1).</ptxt></s1><s1
><ptxt
>Install the fuel filter.</ptxt></s1><s1
><ptxt
>Install the fuel filter lines.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="ge4184e6d9c74f149fe9e9b1738950bc"
><graphic
graphicname="7a036d32"
></graphic></figure><s1
><ptxt
>Connect the glow plug connectors.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="edd2db0e843a4fbfae23eb375fbd3677"
><graphic
graphicname="7a036d46"
></graphic></figure><s1
><ptxt
>Install the EGR cooler.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="p793a01fdede4f14b1d95c6bf93b73b0"
><graphic
graphicname="7a036d34"
></graphic></figure><s1
><ptxt
>Install the fuel return line junction block.</ptxt></s1><s1
><ptxt
>Connect the fuel return lines.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="gd5cf84bdd8147d58774d95368cc4711"
><graphic
graphicname="7a028e4e"
></graphic></figure><s1
><ptxt
>Install the heater hoses.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="d3e59abac635445d854f82e8d363a272"
><graphic
graphicname="7a036d47"
></graphic></figure><s1
><ptxt
>Install the coolant hose to the water pump.</ptxt></s1><s1
><ptxt
>Install the cooling lines to the water pump outlet.</ptxt></s1><s1
><ptxt
>Connect the coolant temperature sensor.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="hca3adac6db8455994f9a50ed86a643c"
><graphic
graphicname="7a036d48"
></graphic></figure><s1
><ptxt
>Install the thermostat housing.</ptxt></s1><s1
><ptxt
>Install the coolant lines to the thermostat housing.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="bc2ff57e134d4ce5b4cc228fe1ed1a97"
><graphic
graphicname="7a036d2f"
></graphic></figure><s1
><ptxt
>Install the fuel rail (6).</ptxt></s1><s1
><ptxt
>Install the fuel lines (3).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="c0ab16413fa347d7be48c1fb7164d4f8"
><graphic
graphicname="7a036d45"
></graphic></figure><s1
><ptxt
>Install the generator brace (1).</ptxt></s1><s1
><ptxt
>Install the high pressure fuel line (2) to the fuel rail.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="b2a1cbe920ad4255ad975afa120ddc96"
><graphic
graphicname="7a036d2c"
></graphic></figure><s1
><ptxt
>Install the generator.</ptxt></s1><s1
><ptxt
>Connect the generator connector (4).</ptxt></s1><s1
><ptxt
>Install the battery feed wire to the generator (3).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="dadb46dfa01a4352b091801b2831c9f1"
><graphic
graphicname="7a036d23"
></graphic></figure><s1
><ptxt
>Remove the upper radiator hose.</ptxt></s1><s1
><ptxt
>Fill the coolant.<extxref
document="SOFTLINK"
extrefid="0700000360"
>(Refer to 7 - COOLING - STANDARD PROCEDURE)</extxref></ptxt></s1><s1
><ptxt
>Install the silencer.</ptxt></s1><s1
><ptxt
>Connect the battery.<extxref
document="SOFTLINK"
extrefid="0700000360"
>(Refer to 7 - COOLING - STANDARD PROCEDURE)</extxref></ptxt></s1><s1
><ptxt
>Install the engine cover.<symbol
name="skip"
></symbol></ptxt></s1></servinfo>