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<servinfo
releasenbr="1"
update="original"
id="objid-080022dc80d68894-1"
><title
>INSTALLATION</title><figure
figtype="1-column-portrait-no-fig-id"
id="c22f58dc61f14079bd32f36851a7aaf3"
><graphic
graphicname="7a036d44"
></graphic></figure><s1
><ptxt
>Make sure that the crankshaft locking tool is in place. The crankshaft locking tool is installed in the left side of the engine block, right behind the motor mount. Make sure that the crankshaft
locking tool body is threaded into the engine block and the bolt is threaded into the crankshaft.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="ebccb5e15a7e44509c84349c780f66e4"
><graphic
graphicname="7a036d5b"
></graphic></figure><s1
><ptxt
>Install the intake camshaft oil seal (2).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="nb7a215b6dc2439ca794b722f1b86a7e"
><graphic
graphicname="7a036d69"
></graphic></figure><s1
><ptxt
>Make sure the camshafts are timed to each other by rotating the camshafts until the dots line up.</ptxt></s1><attention3
name="NOTE"
><ptxt
>The camshafts are only timed to each other when the dots line up. Use the camshaft locking tool to set the camshafts to 90° ATDC.</ptxt></attention3><s1
><ptxt
>Install the cylinder head cover.<extxref
document="SOFTLINK"
extrefid="0904010420"
>(Refer to 9 - ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) - INSTALLATION)</extxref><symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="n1e9774aa9db431ba486db7b8f0dd041"
><graphic
graphicname="7a036d67"
></graphic></figure><s1
><ptxt
>Install the camshaft locking tool.. <symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="efe6841d2aa64da99749fdef05cff78b"
><graphic
graphicname="7a036da1"
></graphic></figure><s1
><ptxt
>Install VM 1055 on the intake camshaft sprocket.<symbol
name="skip"
></symbol></ptxt></s1><s1
><ptxt
>Using VM 1055 to secure the camshaft sprocket, torque the camshaft sprocket (2) bolt to 64 N·m (47 ft.lbs.).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="e0e6cf548c3b4f58846f7eb649aba063"
><graphic
graphicname="7a036d6a"
></graphic></figure><s1
><ptxt
>Remove the camshaft locking tool.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="a341874aeff44f5cbcc72b479e0a3929"
><graphic
graphicname="7a036da0"
></graphic></figure><s1
><ptxt
>Verify that the reluctor wheel has not moved on the camshaft. If the reluctor wheel has spun on the camshaft during the assembly process, replace the camshaft.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="dfa39d87b6654dea8966d998e1c5190b"
><graphic
graphicname="7a036d5a"
></graphic></figure><s1
><ptxt
>Install the exhaust camshaft oil seal (1).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="m4cce8f6446c48c7a1aa1ac021e6bec7"
><graphic
graphicname="7a036d65"
></graphic></figure><s1
><ptxt
>Make sure that the mark on the crankshaft sprocket is pointing at the mark on the engine.</ptxt></s1><attention3
name="NOTE"
><ptxt
>The crankshaft sprocket bolt is a left handed thread.</ptxt></attention3><s1
><ptxt
>Install the crankshaft sprocket.</ptxt></s1><s1
><ptxt
>Install the crankshaft sprocket bolt. Torque the crankshaft sprocket bolt to 64 Nm (47 lbs. ft.).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="m5d494e3e5c24523bd54585c28975315"
><graphic
graphicname="7a036d59"
></graphic></figure><s1
><ptxt
>Install the inner front cover. Torque the bolts to 11 Nm (97 lbs. in.).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="ab219e008e1f44bc8bb2bd008fa7c501"
><graphic
graphicname="7a036d58"
></graphic></figure><attention3
name="NOTE"
><ptxt
>DO NOT remove the timing belt from the package until it's ready to be installed. DO NOT expose timing belt to oil, grease or water contamination. DO NOT crimp belt at a sharp
angle. DO NOT clean belt, pulleys or tensioner with solvent. Check that pulleys and bearings are not seized or damage before installing belt.<symbol
name="skip"
></symbol></ptxt></attention3><figure
figtype="1-column-portrait-no-fig-id"
id="jba81200959b45198981aed354912247"
><graphic
graphicname="7a036d85"
></graphic></figure><s1
><ptxt
>Install the timing belt on the components in the following order.</ptxt></s1><list1
><item
><ptxt
>Crankshaft sprocket (1).</ptxt></item><item
><ptxt
>High pressure fuel pump (2).</ptxt></item><item
><ptxt
>Water pump pulley (3).</ptxt></item><item
><ptxt
>Intake camshaft pulley (4).</ptxt></item><item
><ptxt
>Timing belt tensioner (5).<symbol
name="skip"
></symbol></ptxt></item></list1><figure
figtype="1-column-portrait-no-fig-id"
id="e3021d2842c546d9952cc5b1d4c9cdcf"
><graphic
graphicname="7a036da2"
></graphic></figure><s1
><ptxt
>Adjust the timing belt tensioner (turn it clockwise) by lining up the center notch with the aluminum cover dowel pin. Tighten the retaining bolt to 45 N·m (33 lbs. ft.)..<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="hb16ee6633f041ccb25f90ea57705811"
><graphic
graphicname="7a036d56"
></graphic></figure><s1
><ptxt
>Install the lower front cover. Torque the bolts to 11 N·m (97 in. lbs.)</ptxt></s1><s1
><ptxt
>Install the vibration damper (1). Torque the bolt to N·m (80 ft. lbs.)<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="m2b24ba069db4964985b003a0fdb7d85"
><graphic
graphicname="7a036d2d"
></graphic></figure><s1
><ptxt
>Install the upper front cover (2). Torque the bolts to 11 N·m (97 in. lbs.)</ptxt></s1><s1
><ptxt
>Install the camshaft position sensor. Torque the bolt to 11 Nm (97 lbs. in.).</ptxt></s1><s1
><ptxt
>Connect the CMP sensor.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="j3cee05a193748b6b570434296804bbc"
><graphic
graphicname="7a036d54"
></graphic></figure><s1
><ptxt
>Install the idler pulley bracket (1).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="o44089275e71466098fb78040e63ff5a"
><graphic
graphicname="7a036d53"
></graphic></figure><s1
><ptxt
>Install the front engine lifting bracket. Torque the bolts to 45 N·m (33 ft.lbs.)<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="d3ffc2fa1cee46128196056f5601cd78"
><graphic
graphicname="7a036d44"
></graphic></figure><s1
><ptxt
>Remove crankshaft locking tool.</ptxt></s1><s1
><ptxt
>Install vibration damper <extxref
document="SOFTLINK"
extrefid="0907049420"
>(Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION)</extxref> .</ptxt></s1><s1
><ptxt
>Install cooling fan support <extxref
document="SOFTLINK"
extrefid="0704013420"
>(Refer to 7 - COOLING/ENGINE/RADIATOR FAN - INSTALLATION)</extxref> .</ptxt></s1><s1
><ptxt
>Install accessory drive belt <extxref
document="SOFTLINK"
extrefid="0701004420"
>(Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION)</extxref> .</ptxt></s1><s1
><ptxt
>Install cooling fan and fan drive viscous clutch assembly <extxref
document="SOFTLINK"
extrefid="0704028420"
>(Refer to 7 - COOLING/ENGINE/FAN DRIVE VISCOUS CLUTCH - INSTALLATION)</extxref> .</ptxt></s1><s1
><ptxt
>Connect negative battery cable.<symbol
name="skip"
></symbol></ptxt></s1></servinfo>