<?xml version="1.0"?>
<?xml-stylesheet type="text/xsl" href="./twl_formatc.xsl"?>
<servinfo
releasenbr="1"
update="original"
id="b91759b4aa404864953630c6cd80d394"
><title
>REMOVAL</title><servinfosub
><title
>GAS POWERED</title><figure
figtype="1-column-portrait-no-fig-id"
id="c9b19091da3d4379a22c18d78b316e6f"
><graphic
graphicname="7a033a24"
></graphic></figure><attention1
name="WARNING"
><ptxt
>The fuel system is under constant pressure even with engine off. Before servicing fuel rail, fuel system pressure must be released.</ptxt></attention1><s1
><ptxt
>Remove fuel tank filler tube cap.</ptxt></s1><s1
><ptxt
>Perform Fuel System Pressure Release Procedure.</ptxt></s1><s1
><ptxt
>Remove fuel fill cap.</ptxt></s1><s1
><ptxt
>Raise and support vehicle.</ptxt></s1><s1
><ptxt
>Remove fuel fill hose clamp (2) at rear of tank (3).</ptxt></s1><s1
><ptxt
>Remove fuel fill hose (1) from fuel tank.</ptxt></s1><s1
><ptxt
>Position a drain hose into the fuel fill hose opening. Note that a small flapper valve is installed into the opening.</ptxt></s1><s1
><ptxt
>Drain fuel tank using an approved gasoline fuel draining station.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="2-column-portrait-no-fig-id"
id="ma4f24a4aefc4dfc823fdfdd34872540"
><graphic
graphicname="7a033a28"
></graphic></figure><para
><ptxt
>The fuel tank skid plate and the fuel tank assembly are removed at the same. They share common fasteners.</ptxt></para><s1
><ptxt
>Disconnect quick-connect fitting (2).</ptxt></s1><s1
><ptxt
>Disconnect quick-connect fitting (9).</ptxt></s1><s1
><ptxt
>Disconnect quick-connect fitting (10).</ptxt></s1><s1
><ptxt
>Remove hose clamp (3) and disconnect hose (4) at tank.</ptxt></s1><s1
><ptxt
>Support tank with a hydraulic jack.</ptxt></s1><s1
><ptxt
>Disconnect quick-connect fittings at front of tank.</ptxt></s1><s1
><ptxt
>Remove two tank mounting bolts at rear of fuel tank.</ptxt></s1><s1
><ptxt
>Remove three tank mounting bolts at right side of fuel tank.</ptxt></s1><s1
><ptxt
>Remove three tank mounting bolts at left side of fuel tank.</ptxt></s1><s1
><ptxt
>Partially lower tank to gain access to pump module electrical connector.</ptxt></s1><s1
><ptxt
>Disconnect electrical connector at fuel pump module.</ptxt></s1><s1
><ptxt
>Continue lowering tank for removal.</ptxt></s1><s1
><ptxt
>Lift fuel tank from skid plate.</ptxt></s1><s1
><ptxt
>If fuel tank is to be replaced, remove fuel pump module from tank. <symbol
name="skip"
></symbol></ptxt></s1></servinfosub><servinfosub
><title
>DIESEL POWERED</title><figure
figtype="1-column-portrait-no-fig-id"
id="ld1eb170cd514c3c92f6930a3793e55b"
><graphic
graphicname="7a033a24"
></graphic></figure><s1
><ptxt
>Remove fuel fill cap.</ptxt></s1><s1
><ptxt
>Raise and support vehicle.</ptxt></s1><s1
><ptxt
>Remove fuel fill hose clamp (2) at rear of tank (3).</ptxt></s1><s1
><ptxt
>Remove fuel fill hose (1) from fuel tank.</ptxt></s1><s1
><ptxt
>Position a drain hose into the fuel fill hose opening. Note that a small flapper valve is installed into the opening.</ptxt></s1><s1
><ptxt
>Drain fuel tank using an approved diesel fuel draining station.</ptxt></s1><para
><ptxt
>The fuel tank skid plate and the fuel tank assembly are removed at the same. They share common fasteners.<symbol
name="skip"
></symbol></ptxt></para><figure
figtype="1-column-portrait-no-fig-id"
id="ab64bf57b46b443884b3584b7bb2c54b"
><graphic
graphicname="7a036da9"
></graphic></figure><s1
><ptxt
>Locate quick-connect fitting (5).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="f736b152770d40e3a3e73f2bafb9b406"
><graphic
graphicname="7a036daa"
></graphic></figure><s1
><ptxt
>Disconnect quick-connect fitting (5) by squeezing tabs (1).<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="b9cc99d7203f4c99944f90145ad8aab3"
><graphic
graphicname="7a036da9"
></graphic></figure><s1
><ptxt
>Disconnect quick-connect fitting (2).</ptxt></s1><s1
><ptxt
>Support tank with a hydraulic jack.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="jafc25a187d346c2a79371054295cc9e"
><graphic
graphicname="7a036dab"
></graphic></figure><s1
><ptxt
>Disconnect quick-connect fittings (1) and (4) for fuel supply and return lines at front of tank.</ptxt></s1><s1
><ptxt
>Remove two tank mounting bolts at rear of fuel tank.</ptxt></s1><s1
><ptxt
>Remove three tank mounting bolts at right side of fuel tank.</ptxt></s1><s1
><ptxt
>Remove three tank mounting bolts at left side of fuel tank.<symbol
name="skip"
></symbol></ptxt></s1><figure
figtype="1-column-portrait-no-fig-id"
id="b4ed774681c54ca69f47c792745f089f"
><graphic
graphicname="7a036dac"
></graphic></figure><s1
><ptxt
>Partially lower tank to gain access to pump module electrical connector (4).</ptxt></s1><s1
><ptxt
>Disconnect electrical connector (4) at fuel pump module.</ptxt></s1><s1
><ptxt
>Continue lowering tank for removal.</ptxt></s1><s1
><ptxt
>Lift fuel tank from skid plate.</ptxt></s1><s1
><ptxt
>If fuel tank is to be replaced, remove fuel pump module from tank. <symbol
name="skip"
></symbol></ptxt></s1></servinfosub></servinfo>