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<servinfo
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update="original"
id="m68f51f96a0147079cc8347c620176e0"
><title
>BATTERY SYSTEM</title><para
><ptxt
>The battery, starting, and charging systems in the vehicle operate with one another and must be tested as a complete system. In order for the engine to start and the battery to maintain its
charge properly, all of the components that are used in these systems must perform within specifications. It is important that the battery, starting, and charging systems be thoroughly tested and inspected
any time a battery needs to be charged or replaced. The cause of abnormal battery discharge, overcharging or early battery failure must be diagnosed and corrected before a battery is replaced and before
a vehicle is returned to service. The service information for these systems has been separated within this service manual to make it easier to locate the specific information you are seeking. However, when
attempting to diagnose any of these systems, it is important that you keep their interdependency in mind.</ptxt></para><para
><ptxt
>The diagnostic procedures used for the battery, starting, and charging systems include the most basic conventional diagnostic methods, to the more sophisticated On-Board Diagnostics (OBD) built
into the Powertrain Control Module (PCM). Use of an induction-type milliampere ammeter, a volt/ohmmeter, a battery charger, a carbon pile rheostat (load tester) and a 12-volt test lamp may be required.
All OBD-sensed systems are monitored by the PCM. Each monitored circuit is assigned a Diagnostic Trouble Code (DTC). The PCM will store a DTC in electronic memory for any failure it detects. <extxref
document="SOFTLINK"
extrefid="0853000030"
>(Refer to 8 - ELECTRICAL/CHARGING - DIAGNOSIS AND TESTING)</extxref> for the proper charging system on-board diagnostic test procedures.</ptxt></para><servinfosub
><title
>MICRO 420 BATTERY TESTER (GASOLINE ENGINES)</title><para
><ptxt
>The Micro 420 automotive battery tester is designed to help diagnose the cause of a defective battery. Follow the instruction manual supplied with the tester to properly diagnose a vehicle.
If the instruction manual is not available, <extxref
document="SOFTLINK"
extrefid="0851001360"
>(Refer to 8 - ELECTRICAL/BATTERY SYSTEM/BATTERY - STANDARD PROCEDURE - USING MICRO 420 BATTERY TESTER)</extxref>
which includes the directions for using the Micro 420 battery tester.</ptxt></para></servinfosub><servinfosub
><title
>OTC ONE STEP BATTERY ANALYZER AND CHARGER (DIESEL ENGINES)</title><para
><ptxt
>The OTC One Step Battery Analyzer and Charger is designed to help diagnose the cause of a defective battery. Follow the instruction manual supplied with the tester to properly diagnose a vehicle.</ptxt></para></servinfosub><table
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><row
><entry
valign="middle"
align="center"
colspan="3"
><ptxt
>BATTERY SYSTEM DIAGNOSIS</ptxt></entry></row><row
><entry
valign="middle"
align="center"
><ptxt
>CONDITION</ptxt></entry><entry
valign="middle"
align="center"
><ptxt
>POSSIBLE CAUSES</ptxt></entry><entry
valign="middle"
align="center"
><ptxt
>CORRECTION</ptxt></entry></row></thead><tbody
><row
><entry
border-after-width="1pt"
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border-after-style="solid"
valign="top"
align="left"
rowspan="8"
><ptxt
>THE BATTERY SEEMS WEAK OR DEAD WHEN ATTEMPTING TO START THE ENGINE.</ptxt></entry><entry
valign="top"
align="left"
><para
><ptxt
>1. The electrical system ignition-off draw is excessive.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>1. <extxref
document="SOFTLINK"
extrefid="0851001360"
>(Refer to 8 - ELECTRICAL/BATTERY SYSTEM/BATTERY - STANDARD PROCEDURE - IGNITION-OFF DRAW TEST)</extxref> for the appropriate test procedures.
Repair the excessive ignition-off draw, as required.</ptxt></para></entry></row><row
><entry
valign="top"
align="left"
><para
><ptxt
>2. The charging system is inoperative.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>2. Determine if the charging system is performing to specifications. <extxref
document="SOFTLINK"
extrefid="0853000030"
>(Refer to 8 - ELECTRICAL/CHARGING - DIAGNOSIS AND TESTING)</extxref>
for the appropriate charging system diagnosis and testing procedures. Repair the inoperative charging system, as required.</ptxt></para></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><para
><ptxt
>3. The battery is discharged.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>3. Determine the battery state-of-charge using the appropriate battery tester. Charge the inoperative battery, as required.</ptxt></para></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><para
><ptxt
>4. The battery terminal connections are loose or corroded.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>4. <extxref
document="SOFTLINK"
extrefid="0851007030"
>(Refer to 8 - ELECTRICAL/BATTERY SYSTEM/CABLES - DIAGNOSIS AND TESTING)</extxref> for the appropriate battery cable diagnosis and testing
procedures. Clean and tighten the battery terminal connections, as required.</ptxt></para></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><para
><ptxt
>5. The battery has an incorrect size or rating for this vehicle.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>5. <extxref
document="SOFTLINK"
extrefid="0851000060"
>(Refer to 8 - ELECTRICAL/BATTERY SYSTEM - SPECIFICATIONS)</extxref> for the proper battery size and rating. Replace an incorrect battery,
as required.</ptxt></para></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><para
><ptxt
>6. The battery is inoperative.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>6. Test the battery using the appropriate battery tester. Replace the inoperative battery, as required.</ptxt></para></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><para
><ptxt
>7. The starting system is inoperative.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>7. Determine if the starting system is performing to specifications. <extxref
document="SOFTLINK"
extrefid="0885000060"
>(Refer to 8 - ELECTRICAL/STARTING - SPECIFICATIONS)</extxref>. Repair
the inoperative starting system, as required.</ptxt></para></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><para
><ptxt
>8. The battery is physically damaged.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>8. Inspect the battery for loose terminal posts or a cracked and leaking case. Replace the damaged battery, as required.</ptxt></para></entry><entry
></entry></row><row
><entry
border-after-width="1pt"
border-after-color="black"
border-after-style="solid"
valign="top"
align="left"
rowspan="8"
><ptxt
>THE BATTERY STATE OF CHARGE CANNOT BE MAINTAINED.</ptxt></entry><entry
valign="top"
align="left"
><para
><ptxt
>1. The battery has an incorrect size or rating for this vehicle.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>1. <extxref
document="SOFTLINK"
extrefid="0851000060"
>(Refer to 8 - ELECTRICAL/BATTERY SYSTEM - SPECIFICATIONS)</extxref> for the proper battery size and rating. Replace an incorrect battery,
as required.</ptxt></para></entry></row><row
><entry
valign="top"
align="left"
><para
><ptxt
>2. The battery terminal connections are loose or corroded.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>2. <extxref
document="SOFTLINK"
extrefid="0851007030"
>(Refer to 8 - ELECTRICAL/BATTERY SYSTEM/CABLES - DIAGNOSIS AND TESTING)</extxref> for the appropriate battery cable diagnosis and testing
procedures. Clean and tighten the battery terminal connections, as required.</ptxt></para></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><para
><ptxt
>3. The electrical system ignition-off draw is excessive.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>3. <extxref
document="SOFTLINK"
extrefid="0851001360"
>(Refer to 8 - ELECTRICAL/BATTERY SYSTEM/BATTERY - STANDARD PROCEDURE - IGNITION-OFF DRAW TEST)</extxref> for the appropriate test procedures.
Repair the excessive ignition-off draw, as required.</ptxt></para></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><para
><ptxt
>4. The battery is inoperative.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>4. Test the battery using the appropriate battery tester. Replace the inoperative battery, as required.</ptxt></para></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><para
><ptxt
>5. The starting system is inoperative.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>5. Determine if the starting system is performing to specifications. <extxref
document="SOFTLINK"
extrefid="0885000060"
>(Refer to 8 - ELECTRICAL/STARTING - SPECIFICATIONS)</extxref>. Repair
the inoperative starting system, as required.</ptxt></para></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><para
><ptxt
>6. The charging system is inoperative.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>6. Determine if the charging system is performing to specifications. <extxref
document="SOFTLINK"
extrefid="0853000030"
>(Refer to 8 - ELECTRICAL/CHARGING - DIAGNOSIS AND TESTING)</extxref>
for the appropriate charging system diagnosis and testing procedures. Repair the inoperative charging system, as required.</ptxt></para></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><para
><ptxt
>7. Electrical loads exceed the output of the charging system.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>7. Inspect the vehicle for aftermarket electrical equipment which might cause excessive electrical loads.</ptxt></para></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><para
><ptxt
>8. Slow driving or prolonged idling with high-amperage draw loads in use.</ptxt></para></entry><entry
valign="top"
align="left"
><para
><ptxt
>8. Advise the vehicle operator, as required.</ptxt></para></entry><entry
></entry></row><row
><entry
valign="top"
align="left"
><ptxt
>THE BATTERY WILL NOT ACCEPT A CHARGE.</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. The battery is inoperative.</ptxt></entry><entry
valign="top"
align="left"
><ptxt
>1. Test the battery using the appropriate battery tester. Replace the inoperative battery, as required.</ptxt></entry></row></tbody></tgroup></table></servinfo>